A control method with considering error coupling in milling multi-feature thin-walled parts
Multiple features of thin-walled parts have position-dependent and dimension association, which means that multi-feature machining errors can affect each other. They may be coupled in multiple processes. Therefore, multi-feature couple effect plays a significant impact on thin-walled parts machining...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2022-09, Vol.122 (3-4), p.1525-1537 |
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| creator | Zuo, Xiaoyan Zhou, Yin Xiong, Tao Zhang, Chi Zhang, Chengjun Zhou, Xiangyang |
| description | Multiple features of thin-walled parts have position-dependent and dimension association, which means that multi-feature machining errors can affect each other. They may be coupled in multiple processes. Therefore, multi-feature couple effect plays a significant impact on thin-walled parts machining process in some cases. The most existing error coupling analysis methods ignore the error influence between features. To overcome this problems, Multi-feature machining is investigated thoroughly, error coupling method is proposed to consider these effects in this paper. According to the influence mode of multi-feature machining, error coupling is decomposed into geometric interaction and machining interaction, and analyze individual influence mode. The geometric interaction is tolerance/datum interactions. The machining interaction is generated from machining operations. A method based on SDT (small displacement torsors) and transformation of the coordinate systems is employed and integrated to the comprehensive error model. Besides, a compensation method by adjusting the pose is proposed. Finally, a case study is performed to validate the proposed method. |
| doi_str_mv | 10.1007/s00170-022-09959-7 |
| format | Article |
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| subjects | Advanced manufacturing technologies CAE) and Design Computer-Aided Engineering (CAD Control methods Control theory Coordinates Coupling Deformation Engineering Error analysis Industrial and Production Engineering Manufacturing Mechanical Engineering Media Management Milling (machining) Optimization Original Article Research methodology |
| title | A control method with considering error coupling in milling multi-feature thin-walled parts |
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