The coupling relationship analysis and control of the roadheader’s cutting and supporting structures
To solve the problem that the roadway excavation trajectory deviates due to the poor posture control accuracy of the roadheader, which affects the safety and efficiency of coal mine production. A fuzzy neural network PID posture control method for the posture adjustment of the roadheader is proposed...
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Veröffentlicht in: | Journal of the Brazilian Society of Mechanical Sciences and Engineering 2022-09, Vol.44 (9), Article 437 |
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creator | Li, Chunzhi Zhao, Dongliang Cao, Can Lyu, Fuyan Zhang, Minjun Wu, Miao |
description | To solve the problem that the roadway excavation trajectory deviates due to the poor posture control accuracy of the roadheader, which affects the safety and efficiency of coal mine production. A fuzzy neural network PID posture control method for the posture adjustment of the roadheader is proposed. Firstly, the influence and compensation of cutting and support on the roadway quality are analyzed, and the relationship between the posture angle error of the roadheader and the roadway section is obtained. Based on the kinematics posture and hydraulic model, the transfer function structure of the system is determined, and the fuzzy neural control method to control the system of roadheader is proposed. A PID control system for posture adjustment is designed using the strong nonlinear adaptability of fuzzy control and the self-learning ability of neural network. The pitch angle control test platform of EBZ-55 roadheader was built, and several sets of pitch angle control tests were carried out under different test conditions. Results show that the fuzzy neural network PID control algorithm has a maximum steady error of 0.804 mm, the longest response time for the system to reach a steady state is 1.113 s, and the maximum standard deviation is 0.159 in various simulation conditions. It can meet the precision requirements of the system under various simulation conditions and has obvious advantages in performance compared with the fuzzy PID control method. The method can provide effective technical support and reference for posture control of roadheader and large hydraulic equipment. |
doi_str_mv | 10.1007/s40430-022-03671-z |
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A fuzzy neural network PID posture control method for the posture adjustment of the roadheader is proposed. Firstly, the influence and compensation of cutting and support on the roadway quality are analyzed, and the relationship between the posture angle error of the roadheader and the roadway section is obtained. Based on the kinematics posture and hydraulic model, the transfer function structure of the system is determined, and the fuzzy neural control method to control the system of roadheader is proposed. A PID control system for posture adjustment is designed using the strong nonlinear adaptability of fuzzy control and the self-learning ability of neural network. The pitch angle control test platform of EBZ-55 roadheader was built, and several sets of pitch angle control tests were carried out under different test conditions. Results show that the fuzzy neural network PID control algorithm has a maximum steady error of 0.804 mm, the longest response time for the system to reach a steady state is 1.113 s, and the maximum standard deviation is 0.159 in various simulation conditions. It can meet the precision requirements of the system under various simulation conditions and has obvious advantages in performance compared with the fuzzy PID control method. The method can provide effective technical support and reference for posture control of roadheader and large hydraulic equipment.</description><identifier>ISSN: 1678-5878</identifier><identifier>EISSN: 1806-3691</identifier><identifier>DOI: 10.1007/s40430-022-03671-z</identifier><language>eng</language><publisher>Berlin/Heidelberg: Springer Berlin Heidelberg</publisher><subject>Algorithms ; Artificial neural networks ; Coal mines ; Computer simulation ; Control algorithms ; Control equipment ; Control methods ; Control systems ; Control theory ; Cutting ; Engineering ; Fuzzy control ; Fuzzy logic ; Hydraulic equipment ; Hydraulic models ; Kinematics ; Mechanical Engineering ; Neural networks ; Pitch (inclination) ; Proportional integral derivative ; Response time ; Roads ; Technical Paper ; Technical services ; Transfer functions</subject><ispartof>Journal of the Brazilian Society of Mechanical Sciences and Engineering, 2022-09, Vol.44 (9), Article 437</ispartof><rights>The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2022. Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.</rights><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c249t-67de1c88d4d9662b3521c0a417de7afd340e6d8b2570321c686d951ffe01f9393</citedby><cites>FETCH-LOGICAL-c249t-67de1c88d4d9662b3521c0a417de7afd340e6d8b2570321c686d951ffe01f9393</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s40430-022-03671-z$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s40430-022-03671-z$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,776,780,27901,27902,41464,42533,51294</link.rule.ids></links><search><creatorcontrib>Li, Chunzhi</creatorcontrib><creatorcontrib>Zhao, Dongliang</creatorcontrib><creatorcontrib>Cao, Can</creatorcontrib><creatorcontrib>Lyu, Fuyan</creatorcontrib><creatorcontrib>Zhang, Minjun</creatorcontrib><creatorcontrib>Wu, Miao</creatorcontrib><title>The coupling relationship analysis and control of the roadheader’s cutting and supporting structures</title><title>Journal of the Brazilian Society of Mechanical Sciences and Engineering</title><addtitle>J Braz. Soc. Mech. Sci. Eng</addtitle><description>To solve the problem that the roadway excavation trajectory deviates due to the poor posture control accuracy of the roadheader, which affects the safety and efficiency of coal mine production. A fuzzy neural network PID posture control method for the posture adjustment of the roadheader is proposed. Firstly, the influence and compensation of cutting and support on the roadway quality are analyzed, and the relationship between the posture angle error of the roadheader and the roadway section is obtained. Based on the kinematics posture and hydraulic model, the transfer function structure of the system is determined, and the fuzzy neural control method to control the system of roadheader is proposed. A PID control system for posture adjustment is designed using the strong nonlinear adaptability of fuzzy control and the self-learning ability of neural network. The pitch angle control test platform of EBZ-55 roadheader was built, and several sets of pitch angle control tests were carried out under different test conditions. Results show that the fuzzy neural network PID control algorithm has a maximum steady error of 0.804 mm, the longest response time for the system to reach a steady state is 1.113 s, and the maximum standard deviation is 0.159 in various simulation conditions. It can meet the precision requirements of the system under various simulation conditions and has obvious advantages in performance compared with the fuzzy PID control method. The method can provide effective technical support and reference for posture control of roadheader and large hydraulic equipment.</description><subject>Algorithms</subject><subject>Artificial neural networks</subject><subject>Coal mines</subject><subject>Computer simulation</subject><subject>Control algorithms</subject><subject>Control equipment</subject><subject>Control methods</subject><subject>Control systems</subject><subject>Control theory</subject><subject>Cutting</subject><subject>Engineering</subject><subject>Fuzzy control</subject><subject>Fuzzy logic</subject><subject>Hydraulic equipment</subject><subject>Hydraulic models</subject><subject>Kinematics</subject><subject>Mechanical Engineering</subject><subject>Neural networks</subject><subject>Pitch (inclination)</subject><subject>Proportional integral derivative</subject><subject>Response time</subject><subject>Roads</subject><subject>Technical Paper</subject><subject>Technical services</subject><subject>Transfer functions</subject><issn>1678-5878</issn><issn>1806-3691</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2022</creationdate><recordtype>article</recordtype><recordid>eNp9kLtOwzAUhi0EEqXwAkyRmA3HdmI7I6q4SZVYymy5sd2mCnGwnaGdeA1ejyfBbZHYmM5F33ek8yN0TeCWAIi7WELJAAOlGBgXBO9O0IRI4JjxmpzmnguJKynkObqIcQPAaMWrCXKLtS0aPw5d26-KYDudWt_HdTsUutfdNrYxNyYjfQq-K7wrUjaC12ZttbHh-_MrFs2Y0t7fk3EcBh8OY0xhbNIYbLxEZ0530V791il6e3xYzJ7x_PXpZXY_xw0t64S5MJY0UprS1JzTJasoaUCXJO-FdoaVYLmRS1qJ_ABpuOSmrohzFoirWc2m6OZ4dwj-Y7QxqY0fQ34kKipAUgmi5pmiR6oJPsZgnRpC-67DVhFQ-zzVMU-V81SHPNUuS-woxQz3Kxv-Tv9j_QC0f3u2</recordid><startdate>20220901</startdate><enddate>20220901</enddate><creator>Li, Chunzhi</creator><creator>Zhao, Dongliang</creator><creator>Cao, Can</creator><creator>Lyu, Fuyan</creator><creator>Zhang, Minjun</creator><creator>Wu, Miao</creator><general>Springer Berlin Heidelberg</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope></search><sort><creationdate>20220901</creationdate><title>The coupling relationship analysis and control of the roadheader’s cutting and supporting structures</title><author>Li, Chunzhi ; Zhao, Dongliang ; Cao, Can ; Lyu, Fuyan ; Zhang, Minjun ; Wu, Miao</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c249t-67de1c88d4d9662b3521c0a417de7afd340e6d8b2570321c686d951ffe01f9393</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2022</creationdate><topic>Algorithms</topic><topic>Artificial neural networks</topic><topic>Coal mines</topic><topic>Computer simulation</topic><topic>Control algorithms</topic><topic>Control equipment</topic><topic>Control methods</topic><topic>Control systems</topic><topic>Control theory</topic><topic>Cutting</topic><topic>Engineering</topic><topic>Fuzzy control</topic><topic>Fuzzy logic</topic><topic>Hydraulic equipment</topic><topic>Hydraulic models</topic><topic>Kinematics</topic><topic>Mechanical Engineering</topic><topic>Neural networks</topic><topic>Pitch (inclination)</topic><topic>Proportional integral derivative</topic><topic>Response time</topic><topic>Roads</topic><topic>Technical Paper</topic><topic>Technical services</topic><topic>Transfer functions</topic><toplevel>online_resources</toplevel><creatorcontrib>Li, Chunzhi</creatorcontrib><creatorcontrib>Zhao, Dongliang</creatorcontrib><creatorcontrib>Cao, Can</creatorcontrib><creatorcontrib>Lyu, Fuyan</creatorcontrib><creatorcontrib>Zhang, Minjun</creatorcontrib><creatorcontrib>Wu, Miao</creatorcontrib><collection>CrossRef</collection><jtitle>Journal of the Brazilian Society of Mechanical Sciences and Engineering</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Li, Chunzhi</au><au>Zhao, Dongliang</au><au>Cao, Can</au><au>Lyu, Fuyan</au><au>Zhang, Minjun</au><au>Wu, Miao</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>The coupling relationship analysis and control of the roadheader’s cutting and supporting structures</atitle><jtitle>Journal of the Brazilian Society of Mechanical Sciences and Engineering</jtitle><stitle>J Braz. Soc. Mech. Sci. Eng</stitle><date>2022-09-01</date><risdate>2022</risdate><volume>44</volume><issue>9</issue><artnum>437</artnum><issn>1678-5878</issn><eissn>1806-3691</eissn><abstract>To solve the problem that the roadway excavation trajectory deviates due to the poor posture control accuracy of the roadheader, which affects the safety and efficiency of coal mine production. A fuzzy neural network PID posture control method for the posture adjustment of the roadheader is proposed. Firstly, the influence and compensation of cutting and support on the roadway quality are analyzed, and the relationship between the posture angle error of the roadheader and the roadway section is obtained. Based on the kinematics posture and hydraulic model, the transfer function structure of the system is determined, and the fuzzy neural control method to control the system of roadheader is proposed. A PID control system for posture adjustment is designed using the strong nonlinear adaptability of fuzzy control and the self-learning ability of neural network. The pitch angle control test platform of EBZ-55 roadheader was built, and several sets of pitch angle control tests were carried out under different test conditions. Results show that the fuzzy neural network PID control algorithm has a maximum steady error of 0.804 mm, the longest response time for the system to reach a steady state is 1.113 s, and the maximum standard deviation is 0.159 in various simulation conditions. It can meet the precision requirements of the system under various simulation conditions and has obvious advantages in performance compared with the fuzzy PID control method. The method can provide effective technical support and reference for posture control of roadheader and large hydraulic equipment.</abstract><cop>Berlin/Heidelberg</cop><pub>Springer Berlin Heidelberg</pub><doi>10.1007/s40430-022-03671-z</doi></addata></record> |
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subjects | Algorithms Artificial neural networks Coal mines Computer simulation Control algorithms Control equipment Control methods Control systems Control theory Cutting Engineering Fuzzy control Fuzzy logic Hydraulic equipment Hydraulic models Kinematics Mechanical Engineering Neural networks Pitch (inclination) Proportional integral derivative Response time Roads Technical Paper Technical services Transfer functions |
title | The coupling relationship analysis and control of the roadheader’s cutting and supporting structures |
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