Electromagnetic torque prediction and harmonic reduction of interior permanent magnet synchronous motor for electric vehicles using an analytical method

Interior permanent magnet synchronous motors (IPMSMs) have been widely used as drive machines in electric vehicles (EVs) due to their high torque density. However, the torque ripple of IPMSMs will result in severe noise and vibration. This paper proposes a new analytical method for electromagnetic torque prediction and harmonic reduction of IPMSM. On the basis of dq theory, an analytical model of electromagnetic torque is firstly established by taking the permanent magnet flux harmonics and the cross-coupling effect into consideration. And the specific sources and orders of torque harmonics are also determined. Then, the torque-angle characteristics are further studied. In particular, the permanent magnet (PM) torque and the reluctance torque are separated and quantitatively analyzed via the proposed analytical model. Finally, a theoretical method of reducing the specific order torque harmonic by PM shifting is derived and proposed from the perspective of avoiding resonance. The accuracy and effectiveness of the proposed analytical method are verified by finite-element analysis. The results show that the proposed analytical model is accurate enough to predict the electromagnetic torque performance of IPMSM. Moreover, the electromagnetic torque harmonics with specific orders can be effectively reduced by shifting the PM to an appropriate angle.