The use of particle image velocimetry in the physical modeling of flow in electromagnetic or direct-chill casting of aluminum : Part I. Development of the physical model

This article describes the development of a physical (water) model for examining flows in the liquid metal pool, at the head of an electromagnetic (EM) or direct-chill (DC) caster for aluminum, that are driven by the inflow of liquid metal. Also described is a particle image velocimetry (PIV) system...

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Veröffentlicht in:Metallurgical and materials transactions. B, Process metallurgy and materials processing science Process metallurgy and materials processing science, 1998-12, Vol.29 (6), p.1281-1288
Hauptverfasser: DONG XU, JONES, W. K, EVANS, J. W
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container_title Metallurgical and materials transactions. B, Process metallurgy and materials processing science
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creator DONG XU
JONES, W. K
EVANS, J. W
description This article describes the development of a physical (water) model for examining flows in the liquid metal pool, at the head of an electromagnetic (EM) or direct-chill (DC) caster for aluminum, that are driven by the inflow of liquid metal. Also described is a particle image velocimetry (PIV) system developed for measuring the flows; the system dispenses with the laser usually required for PIV. Flows in the model were found to be unsteady, but ensemble averaging yielded flow patterns that conformed to expectations and velocities that can be compared to the time-averaged velocities (TAVs) of mathematical models. Some representative results are presented (with more extensive results to be included in a subsequent Part II of this article) showing that the design of the metal delivery system has a great effect on the flows.
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subjects Aluminum
Applied sciences
Casting
Chill casting
Cross-disciplinary physics: materials science
rheology
Direct chill casting
Exact sciences and technology
Flow distribution
Levitation casting
Liquid metals
Materials science
Mathematical models
Metals. Metallurgy
Particle image velocimetry
Phase diagrams and microstructures developed by solidification and solid-solid phase transformations
Physics
Solidification
title The use of particle image velocimetry in the physical modeling of flow in electromagnetic or direct-chill casting of aluminum : Part I. Development of the physical model
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