Welding parameters optimization during plunging and dwelling phase of FSW 2219 aluminum alloy thick plate
The influence of welding parameters on temperature distribution during plunging and dwelling phase of friction stir welding (FSW) 2219 aluminum alloy thick plate has not been studied. Improper selection of welding parameters will result in uneven temperature distribution along with the thickness of...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2022-06, Vol.120 (9-10), p.6163-6173 |
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| creator | Lu, Xiaohong Qiao, Jinhui Qian, Junyu Sun, Shixuan Liang, Steven Y. |
| description | The influence of welding parameters on temperature distribution during plunging and dwelling phase of friction stir welding (FSW) 2219 aluminum alloy thick plate has not been studied. Improper selection of welding parameters will result in uneven temperature distribution along with the thickness of the weldment, leading to welding defects and ultimately affecting the mechanical properties of the weldment. To achieve the prediction of temperature distribution and the optimization of welding parameters, a simulation process model of FSW 18-mm-thick 2219 aluminum alloy is established based on DEFORM. The validity of the simulation is verified by experiments. With the minimum temperature difference in the core area of the weldment as the target value and weldable temperature range of 2219 aluminum alloy as the constraint conditions, orthogonal experiments are conducted considering the rotational speed, the press amount, the tool tilt angle, the plunging traverse speed and the dwelling time. The results of variance analysis show that the rotational speed and the dwelling time are significant factors affecting the temperature field during the plunging and dwelling phase. Through single factor simulation, the welding parameters during the plunging and dwelling phase are optimized. This study guides the selection of welding parameters of the FSW 2219 aluminum alloy thick plate. |
| doi_str_mv | 10.1007/s00170-022-09098-z |
| format | Article |
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Improper selection of welding parameters will result in uneven temperature distribution along with the thickness of the weldment, leading to welding defects and ultimately affecting the mechanical properties of the weldment. To achieve the prediction of temperature distribution and the optimization of welding parameters, a simulation process model of FSW 18-mm-thick 2219 aluminum alloy is established based on DEFORM. The validity of the simulation is verified by experiments. With the minimum temperature difference in the core area of the weldment as the target value and weldable temperature range of 2219 aluminum alloy as the constraint conditions, orthogonal experiments are conducted considering the rotational speed, the press amount, the tool tilt angle, the plunging traverse speed and the dwelling time. The results of variance analysis show that the rotational speed and the dwelling time are significant factors affecting the temperature field during the plunging and dwelling phase. Through single factor simulation, the welding parameters during the plunging and dwelling phase are optimized. This study guides the selection of welding parameters of the FSW 2219 aluminum alloy thick plate.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-022-09098-z</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Aluminum alloys ; Aluminum base alloys ; CAE) and Design ; Computer-Aided Engineering (CAD ; Engineering ; Friction stir welding ; Industrial and Production Engineering ; Mechanical Engineering ; Mechanical properties ; Media Management ; Optimization ; Original Article ; Process parameters ; Simulation ; Temperature distribution ; Temperature gradients ; Thick plates ; Variance analysis ; Weld defects ; Welding parameters ; Weldments</subject><ispartof>International journal of advanced manufacturing technology, 2022-06, Vol.120 (9-10), p.6163-6173</ispartof><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022</rights><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022.</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c363t-92705b11677b4ceac9246e939e65350a726ba0f1e7b1ca11c78e2bc75775f4153</citedby><cites>FETCH-LOGICAL-c363t-92705b11677b4ceac9246e939e65350a726ba0f1e7b1ca11c78e2bc75775f4153</cites><orcidid>0000-0003-0520-3707</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-022-09098-z$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-022-09098-z$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,776,780,27901,27902,41464,42533,51294</link.rule.ids></links><search><creatorcontrib>Lu, Xiaohong</creatorcontrib><creatorcontrib>Qiao, Jinhui</creatorcontrib><creatorcontrib>Qian, Junyu</creatorcontrib><creatorcontrib>Sun, Shixuan</creatorcontrib><creatorcontrib>Liang, Steven Y.</creatorcontrib><title>Welding parameters optimization during plunging and dwelling phase of FSW 2219 aluminum alloy thick plate</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>The influence of welding parameters on temperature distribution during plunging and dwelling phase of friction stir welding (FSW) 2219 aluminum alloy thick plate has not been studied. Improper selection of welding parameters will result in uneven temperature distribution along with the thickness of the weldment, leading to welding defects and ultimately affecting the mechanical properties of the weldment. To achieve the prediction of temperature distribution and the optimization of welding parameters, a simulation process model of FSW 18-mm-thick 2219 aluminum alloy is established based on DEFORM. The validity of the simulation is verified by experiments. With the minimum temperature difference in the core area of the weldment as the target value and weldable temperature range of 2219 aluminum alloy as the constraint conditions, orthogonal experiments are conducted considering the rotational speed, the press amount, the tool tilt angle, the plunging traverse speed and the dwelling time. The results of variance analysis show that the rotational speed and the dwelling time are significant factors affecting the temperature field during the plunging and dwelling phase. Through single factor simulation, the welding parameters during the plunging and dwelling phase are optimized. This study guides the selection of welding parameters of the FSW 2219 aluminum alloy thick plate.</description><subject>Aluminum alloys</subject><subject>Aluminum base alloys</subject><subject>CAE) and Design</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Engineering</subject><subject>Friction stir welding</subject><subject>Industrial and Production Engineering</subject><subject>Mechanical Engineering</subject><subject>Mechanical properties</subject><subject>Media Management</subject><subject>Optimization</subject><subject>Original Article</subject><subject>Process parameters</subject><subject>Simulation</subject><subject>Temperature distribution</subject><subject>Temperature gradients</subject><subject>Thick plates</subject><subject>Variance analysis</subject><subject>Weld defects</subject><subject>Welding parameters</subject><subject>Weldments</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2022</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNp9kE9LxDAQxYMouK5-AU8Bz9WZpE3aoyyuCgseVPYY0jTdzdp_Ji3ifnq7W8Gbp3nMvPcGfoRcI9wigLwLACghAsYiyCBLo_0JmWHMecQBk1MyAybSiEuRnpOLEHajXaBIZ8StbVW4ZkM77XVte-sDbbve1W6ve9c2tBj88VwNzeYgdFPQ4stW1XG71cHStqTL1zVlDDOqq6F2zVCPomq_ab915mMM695ekrNSV8Fe_c45eV8-vC2eotXL4_PifhUZLngfZUxCkiMKKfPYWG0yFgub8cyKhCegJRO5hhKtzNFoRCNTy3IjEymTMsaEz8nN1Nv59nOwoVe7dvDN-FIxIRgKxmMYXWxyGd-G4G2pOu9q7b8VgjogVRNSNSJVR6RqP4b4FArdAYr1f9X_pH4AVjx55g</recordid><startdate>20220601</startdate><enddate>20220601</enddate><creator>Lu, Xiaohong</creator><creator>Qiao, Jinhui</creator><creator>Qian, Junyu</creator><creator>Sun, Shixuan</creator><creator>Liang, Steven Y.</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><orcidid>https://orcid.org/0000-0003-0520-3707</orcidid></search><sort><creationdate>20220601</creationdate><title>Welding parameters optimization during plunging and dwelling phase of FSW 2219 aluminum alloy thick plate</title><author>Lu, Xiaohong ; Qiao, Jinhui ; Qian, Junyu ; Sun, Shixuan ; Liang, Steven Y.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c363t-92705b11677b4ceac9246e939e65350a726ba0f1e7b1ca11c78e2bc75775f4153</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2022</creationdate><topic>Aluminum alloys</topic><topic>Aluminum base alloys</topic><topic>CAE) and Design</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Engineering</topic><topic>Friction stir welding</topic><topic>Industrial and Production Engineering</topic><topic>Mechanical Engineering</topic><topic>Mechanical properties</topic><topic>Media Management</topic><topic>Optimization</topic><topic>Original Article</topic><topic>Process parameters</topic><topic>Simulation</topic><topic>Temperature distribution</topic><topic>Temperature gradients</topic><topic>Thick plates</topic><topic>Variance analysis</topic><topic>Weld defects</topic><topic>Welding parameters</topic><topic>Weldments</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Lu, Xiaohong</creatorcontrib><creatorcontrib>Qiao, Jinhui</creatorcontrib><creatorcontrib>Qian, Junyu</creatorcontrib><creatorcontrib>Sun, Shixuan</creatorcontrib><creatorcontrib>Liang, Steven Y.</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Lu, Xiaohong</au><au>Qiao, Jinhui</au><au>Qian, Junyu</au><au>Sun, Shixuan</au><au>Liang, Steven Y.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Welding parameters optimization during plunging and dwelling phase of FSW 2219 aluminum alloy thick plate</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2022-06-01</date><risdate>2022</risdate><volume>120</volume><issue>9-10</issue><spage>6163</spage><epage>6173</epage><pages>6163-6173</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>The influence of welding parameters on temperature distribution during plunging and dwelling phase of friction stir welding (FSW) 2219 aluminum alloy thick plate has not been studied. Improper selection of welding parameters will result in uneven temperature distribution along with the thickness of the weldment, leading to welding defects and ultimately affecting the mechanical properties of the weldment. To achieve the prediction of temperature distribution and the optimization of welding parameters, a simulation process model of FSW 18-mm-thick 2219 aluminum alloy is established based on DEFORM. The validity of the simulation is verified by experiments. With the minimum temperature difference in the core area of the weldment as the target value and weldable temperature range of 2219 aluminum alloy as the constraint conditions, orthogonal experiments are conducted considering the rotational speed, the press amount, the tool tilt angle, the plunging traverse speed and the dwelling time. The results of variance analysis show that the rotational speed and the dwelling time are significant factors affecting the temperature field during the plunging and dwelling phase. Through single factor simulation, the welding parameters during the plunging and dwelling phase are optimized. This study guides the selection of welding parameters of the FSW 2219 aluminum alloy thick plate.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-022-09098-z</doi><tpages>11</tpages><orcidid>https://orcid.org/0000-0003-0520-3707</orcidid><oa>free_for_read</oa></addata></record> |
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| subjects | Aluminum alloys Aluminum base alloys CAE) and Design Computer-Aided Engineering (CAD Engineering Friction stir welding Industrial and Production Engineering Mechanical Engineering Mechanical properties Media Management Optimization Original Article Process parameters Simulation Temperature distribution Temperature gradients Thick plates Variance analysis Weld defects Welding parameters Weldments |
| title | Welding parameters optimization during plunging and dwelling phase of FSW 2219 aluminum alloy thick plate |
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