Development and experimental validation of a fast and accurate field calculation tool for axial flux permanent magnet machines

A fast calculation method of magnetic flux density in axial flux permanent magnet (AFPM) machine is presented. This method is based on an original combination of magnetic charges concept, image theory, and relative permeance functions. Using this combined approach, significant 3D effects, which are present in axial flux machines such as curvature and edge effects as well as slotting effects due to stator slots, are considered. The main electromagnetic specifications of the AFPM machine such as cogging torque, Back Electromotive Force (EMF), and local air-gap flux density are calculated accurately in very short times. To validate this approach, an original prototype of double stator ironless rotor AFPM machine with adjustable air-gap is used. Experimental protocol including measurements of global characteristics (EMF, Torque) and measurements of local field density is presented. The obtained results are in good agreement with the experimental measurements which allows validating the proposed computation method. •3D magnetic field computation method in AFPM machines.•Evaluation of global and local quantities.•Experimental protocol description.•Comparison with measurements and 3D-FEM.