Electromagnetic flanging using a field shaper with multiple seams
Electromagnetic forming is a high-speed forming method based on pulsed magnetic force, which can greatly improve the forming limit of materials. Flat helical coils are often used in conventional electromagnetic flanging. It is difficult to set multi-turn coils in the flanged area if the size of the...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2022-05, Vol.120 (3-4), p.1747-1763 |
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| container_issue | 3-4 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Yan, Ziqin Lin, Lei Chen, Yong Cui, Xiaohui Ye, Shengping Qiu, Dongyang Zhang, Lei |
| description | Electromagnetic forming is a high-speed forming method based on pulsed magnetic force, which can greatly improve the forming limit of materials. Flat helical coils are often used in conventional electromagnetic flanging. It is difficult to set multi-turn coils in the flanged area if the size of the hole is small. The field shaper is used to concentrate the magnetic field into the specific area to be deformed. Compared with the tapered field shaper, the single-step field shaper is more efficient because it can generate greater electromagnetic force in the forming area. However, the magnetic field distribution on the workpiece will not be uniform due to one seam existence. Thus, the electromagnetic flanging using a field shaper with multiple seams was proposed. The distribution of the electromagnetic force on the sheet can be adjusted by adding short seam on the field shaper. Finally, the deformation uniformity of the sheet is improved due to the uniform distribution of electromagnetic force on sheet. The sheet-deformed profile obtained by experiment and simulations was compared, and the correctness of simulation results was verified. |
| doi_str_mv | 10.1007/s00170-022-08842-9 |
| format | Article |
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Flat helical coils are often used in conventional electromagnetic flanging. It is difficult to set multi-turn coils in the flanged area if the size of the hole is small. The field shaper is used to concentrate the magnetic field into the specific area to be deformed. Compared with the tapered field shaper, the single-step field shaper is more efficient because it can generate greater electromagnetic force in the forming area. However, the magnetic field distribution on the workpiece will not be uniform due to one seam existence. Thus, the electromagnetic flanging using a field shaper with multiple seams was proposed. The distribution of the electromagnetic force on the sheet can be adjusted by adding short seam on the field shaper. Finally, the deformation uniformity of the sheet is improved due to the uniform distribution of electromagnetic force on sheet. 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Flat helical coils are often used in conventional electromagnetic flanging. It is difficult to set multi-turn coils in the flanged area if the size of the hole is small. The field shaper is used to concentrate the magnetic field into the specific area to be deformed. Compared with the tapered field shaper, the single-step field shaper is more efficient because it can generate greater electromagnetic force in the forming area. However, the magnetic field distribution on the workpiece will not be uniform due to one seam existence. Thus, the electromagnetic flanging using a field shaper with multiple seams was proposed. The distribution of the electromagnetic force on the sheet can be adjusted by adding short seam on the field shaper. Finally, the deformation uniformity of the sheet is improved due to the uniform distribution of electromagnetic force on sheet. The sheet-deformed profile obtained by experiment and simulations was compared, and the correctness of simulation results was verified.</description><subject>CAE) and Design</subject><subject>Coils</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Deformation</subject><subject>Electromagnetic forces</subject><subject>Electromagnetic forming</subject><subject>Engineering</subject><subject>Flanging</subject><subject>Force distribution</subject><subject>Forming limits</subject><subject>Industrial and Production Engineering</subject><subject>Magnetic fields</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Seams</subject><subject>Workpieces</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2022</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kMtKAzEUhoMoWKsv4GrAdTS35rIspV6g4EbXIc2cTKfMzWQG8e1NHcGdm3PO4vv_Ax9Ct5TcU0LUQyKEKoIJY5hoLRg2Z2hBBeeYE7o6RwvCpMZcSX2JrlI6ZlxSqRdovW3Aj7FvXdXBWPsiNK6r6q4qpnSargg1NGWRDm6AWHzW46Fop2ashwaKBK5N1-giuCbBze9eovfH7dvmGe9en1426x32nJoRl5Ib6sPKcVFK5YwWABAo-KCIY54BU_kIwe0pU94DUGqolkZzweVeab5Ed3PvEPuPCdJoj_0Uu_zSMilyn1CGZYrNlI99ShGCHWLduvhlKbEnVXZWZbMq-6PKmhzicyhluKsg_lX_k_oG6iZr_w</recordid><startdate>20220501</startdate><enddate>20220501</enddate><creator>Yan, Ziqin</creator><creator>Lin, Lei</creator><creator>Chen, Yong</creator><creator>Cui, Xiaohui</creator><creator>Ye, Shengping</creator><creator>Qiu, Dongyang</creator><creator>Zhang, Lei</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20220501</creationdate><title>Electromagnetic flanging using a field shaper with multiple seams</title><author>Yan, Ziqin ; Lin, Lei ; Chen, Yong ; Cui, Xiaohui ; Ye, Shengping ; Qiu, Dongyang ; Zhang, Lei</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c319t-d6391cf5a34d67a984eeef1ecf70a2c2e2770affab127ccee119186983436b783</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2022</creationdate><topic>CAE) and Design</topic><topic>Coils</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Deformation</topic><topic>Electromagnetic forces</topic><topic>Electromagnetic forming</topic><topic>Engineering</topic><topic>Flanging</topic><topic>Force distribution</topic><topic>Forming limits</topic><topic>Industrial and Production Engineering</topic><topic>Magnetic fields</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Original Article</topic><topic>Seams</topic><topic>Workpieces</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Yan, Ziqin</creatorcontrib><creatorcontrib>Lin, Lei</creatorcontrib><creatorcontrib>Chen, Yong</creatorcontrib><creatorcontrib>Cui, Xiaohui</creatorcontrib><creatorcontrib>Ye, Shengping</creatorcontrib><creatorcontrib>Qiu, Dongyang</creatorcontrib><creatorcontrib>Zhang, Lei</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Yan, Ziqin</au><au>Lin, Lei</au><au>Chen, Yong</au><au>Cui, Xiaohui</au><au>Ye, Shengping</au><au>Qiu, Dongyang</au><au>Zhang, Lei</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Electromagnetic flanging using a field shaper with multiple seams</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2022-05-01</date><risdate>2022</risdate><volume>120</volume><issue>3-4</issue><spage>1747</spage><epage>1763</epage><pages>1747-1763</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>Electromagnetic forming is a high-speed forming method based on pulsed magnetic force, which can greatly improve the forming limit of materials. Flat helical coils are often used in conventional electromagnetic flanging. It is difficult to set multi-turn coils in the flanged area if the size of the hole is small. The field shaper is used to concentrate the magnetic field into the specific area to be deformed. Compared with the tapered field shaper, the single-step field shaper is more efficient because it can generate greater electromagnetic force in the forming area. However, the magnetic field distribution on the workpiece will not be uniform due to one seam existence. Thus, the electromagnetic flanging using a field shaper with multiple seams was proposed. The distribution of the electromagnetic force on the sheet can be adjusted by adding short seam on the field shaper. Finally, the deformation uniformity of the sheet is improved due to the uniform distribution of electromagnetic force on sheet. 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| source | Springer Nature - Complete Springer Journals |
| subjects | CAE) and Design Coils Computer-Aided Engineering (CAD Deformation Electromagnetic forces Electromagnetic forming Engineering Flanging Force distribution Forming limits Industrial and Production Engineering Magnetic fields Mechanical Engineering Media Management Original Article Seams Workpieces |
| title | Electromagnetic flanging using a field shaper with multiple seams |
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