Influence of longitudinal-torsional ultrasonic vibration on drilling carbon fiber-reinforced polymer composite

Carbon fiber-reinforced polymer (CFRP) parts are prone to forming defects during machining, so their applications are limited in many fields. In recent years, longitudinal-torsional ultrasonic vibration assisted drilling (LTUVD) has been attracting increasing attention due to its broad application p...

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Veröffentlicht in:International journal of advanced manufacturing technology 2022-04, Vol.119 (9-10), p.6849-6862
Hauptverfasser: Wang, Chunhao, Li, Pengnan, Li, Shujian, Qiu, Xinyi, Niu, Qiulin, Li, Changping, Ko, Tae Jo
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container_end_page 6862
container_issue 9-10
container_start_page 6849
container_title International journal of advanced manufacturing technology
container_volume 119
creator Wang, Chunhao
Li, Pengnan
Li, Shujian
Qiu, Xinyi
Niu, Qiulin
Li, Changping
Ko, Tae Jo
description Carbon fiber-reinforced polymer (CFRP) parts are prone to forming defects during machining, so their applications are limited in many fields. In recent years, longitudinal-torsional ultrasonic vibration assisted drilling (LTUVD) has been attracting increasing attention due to its broad application prospect in CFRP machining. In this paper, both theoretical analysis and experimental research was conducted to reveal the influence mechanism of longitudinal-torsional vibration on CFRP drilling process. The movement characteristics, and the forces acting on the tool of longitudinal-torsional vibration in LTUVD process were studied theoretically. The analysis shows that the unique movement mode and force state of the tool in LTUVD process can effectively reduce the mean thrust force and machining defects. LTUVD experiments were carried out to verify the theoretical analysis. The experimental results showed that the existence of longitudinal torsional vibration changes the movement mode and force state of conventional drilling (CD) and reduces the mean thrust of LTUVD by 34.7%. Under different fiber orientation angles, the unique movement and force of LTUVD change the stress state and material removal mode of CFRP during CD processing. The hole wall morphology of LTUVD was better than that of CD. The comprehensive damage factor of LTUVD was decreased by 18.83%.
doi_str_mv 10.1007/s00170-021-08207-8
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In recent years, longitudinal-torsional ultrasonic vibration assisted drilling (LTUVD) has been attracting increasing attention due to its broad application prospect in CFRP machining. In this paper, both theoretical analysis and experimental research was conducted to reveal the influence mechanism of longitudinal-torsional vibration on CFRP drilling process. The movement characteristics, and the forces acting on the tool of longitudinal-torsional vibration in LTUVD process were studied theoretically. The analysis shows that the unique movement mode and force state of the tool in LTUVD process can effectively reduce the mean thrust force and machining defects. LTUVD experiments were carried out to verify the theoretical analysis. The experimental results showed that the existence of longitudinal torsional vibration changes the movement mode and force state of conventional drilling (CD) and reduces the mean thrust of LTUVD by 34.7%. Under different fiber orientation angles, the unique movement and force of LTUVD change the stress state and material removal mode of CFRP during CD processing. The hole wall morphology of LTUVD was better than that of CD. The comprehensive damage factor of LTUVD was decreased by 18.83%.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-021-08207-8</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Application ; CAE) and Design ; Carbon fiber reinforced plastics ; Carbon fiber reinforcement ; Computer-Aided Engineering (CAD ; Defects ; Drilling ; Engineering ; Fiber orientation ; Fiber reinforced polymers ; Industrial and Production Engineering ; Machining ; Mechanical Engineering ; Media Management ; Polymer matrix composites ; Thrust ; Torsional vibration ; Ultrasonic vibration ; Vibration analysis</subject><ispartof>International journal of advanced manufacturing technology, 2022-04, Vol.119 (9-10), p.6849-6862</ispartof><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021</rights><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c319t-a5697a749acec5756fc298f974bcddede887652568077d7bfcd922b947fc36fe3</citedby><cites>FETCH-LOGICAL-c319t-a5697a749acec5756fc298f974bcddede887652568077d7bfcd922b947fc36fe3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-021-08207-8$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-021-08207-8$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Wang, Chunhao</creatorcontrib><creatorcontrib>Li, Pengnan</creatorcontrib><creatorcontrib>Li, Shujian</creatorcontrib><creatorcontrib>Qiu, Xinyi</creatorcontrib><creatorcontrib>Niu, Qiulin</creatorcontrib><creatorcontrib>Li, Changping</creatorcontrib><creatorcontrib>Ko, Tae Jo</creatorcontrib><title>Influence of longitudinal-torsional ultrasonic vibration on drilling carbon fiber-reinforced polymer composite</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>Carbon fiber-reinforced polymer (CFRP) parts are prone to forming defects during machining, so their applications are limited in many fields. In recent years, longitudinal-torsional ultrasonic vibration assisted drilling (LTUVD) has been attracting increasing attention due to its broad application prospect in CFRP machining. In this paper, both theoretical analysis and experimental research was conducted to reveal the influence mechanism of longitudinal-torsional vibration on CFRP drilling process. The movement characteristics, and the forces acting on the tool of longitudinal-torsional vibration in LTUVD process were studied theoretically. The analysis shows that the unique movement mode and force state of the tool in LTUVD process can effectively reduce the mean thrust force and machining defects. LTUVD experiments were carried out to verify the theoretical analysis. The experimental results showed that the existence of longitudinal torsional vibration changes the movement mode and force state of conventional drilling (CD) and reduces the mean thrust of LTUVD by 34.7%. Under different fiber orientation angles, the unique movement and force of LTUVD change the stress state and material removal mode of CFRP during CD processing. The hole wall morphology of LTUVD was better than that of CD. 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In recent years, longitudinal-torsional ultrasonic vibration assisted drilling (LTUVD) has been attracting increasing attention due to its broad application prospect in CFRP machining. In this paper, both theoretical analysis and experimental research was conducted to reveal the influence mechanism of longitudinal-torsional vibration on CFRP drilling process. The movement characteristics, and the forces acting on the tool of longitudinal-torsional vibration in LTUVD process were studied theoretically. The analysis shows that the unique movement mode and force state of the tool in LTUVD process can effectively reduce the mean thrust force and machining defects. LTUVD experiments were carried out to verify the theoretical analysis. The experimental results showed that the existence of longitudinal torsional vibration changes the movement mode and force state of conventional drilling (CD) and reduces the mean thrust of LTUVD by 34.7%. Under different fiber orientation angles, the unique movement and force of LTUVD change the stress state and material removal mode of CFRP during CD processing. The hole wall morphology of LTUVD was better than that of CD. The comprehensive damage factor of LTUVD was decreased by 18.83%.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-021-08207-8</doi><tpages>14</tpages></addata></record>
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subjects Application
CAE) and Design
Carbon fiber reinforced plastics
Carbon fiber reinforcement
Computer-Aided Engineering (CAD
Defects
Drilling
Engineering
Fiber orientation
Fiber reinforced polymers
Industrial and Production Engineering
Machining
Mechanical Engineering
Media Management
Polymer matrix composites
Thrust
Torsional vibration
Ultrasonic vibration
Vibration analysis
title Influence of longitudinal-torsional ultrasonic vibration on drilling carbon fiber-reinforced polymer composite
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