Influence of longitudinal-torsional ultrasonic vibration on drilling carbon fiber-reinforced polymer composite
Carbon fiber-reinforced polymer (CFRP) parts are prone to forming defects during machining, so their applications are limited in many fields. In recent years, longitudinal-torsional ultrasonic vibration assisted drilling (LTUVD) has been attracting increasing attention due to its broad application p...
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Veröffentlicht in: | International journal of advanced manufacturing technology 2022-04, Vol.119 (9-10), p.6849-6862 |
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creator | Wang, Chunhao Li, Pengnan Li, Shujian Qiu, Xinyi Niu, Qiulin Li, Changping Ko, Tae Jo |
description | Carbon fiber-reinforced polymer (CFRP) parts are prone to forming defects during machining, so their applications are limited in many fields. In recent years, longitudinal-torsional ultrasonic vibration assisted drilling (LTUVD) has been attracting increasing attention due to its broad application prospect in CFRP machining. In this paper, both theoretical analysis and experimental research was conducted to reveal the influence mechanism of longitudinal-torsional vibration on CFRP drilling process. The movement characteristics, and the forces acting on the tool of longitudinal-torsional vibration in LTUVD process were studied theoretically. The analysis shows that the unique movement mode and force state of the tool in LTUVD process can effectively reduce the mean thrust force and machining defects. LTUVD experiments were carried out to verify the theoretical analysis. The experimental results showed that the existence of longitudinal torsional vibration changes the movement mode and force state of conventional drilling (CD) and reduces the mean thrust of LTUVD by 34.7%. Under different fiber orientation angles, the unique movement and force of LTUVD change the stress state and material removal mode of CFRP during CD processing. The hole wall morphology of LTUVD was better than that of CD. The comprehensive damage factor of LTUVD was decreased by 18.83%. |
doi_str_mv | 10.1007/s00170-021-08207-8 |
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In recent years, longitudinal-torsional ultrasonic vibration assisted drilling (LTUVD) has been attracting increasing attention due to its broad application prospect in CFRP machining. In this paper, both theoretical analysis and experimental research was conducted to reveal the influence mechanism of longitudinal-torsional vibration on CFRP drilling process. The movement characteristics, and the forces acting on the tool of longitudinal-torsional vibration in LTUVD process were studied theoretically. The analysis shows that the unique movement mode and force state of the tool in LTUVD process can effectively reduce the mean thrust force and machining defects. LTUVD experiments were carried out to verify the theoretical analysis. The experimental results showed that the existence of longitudinal torsional vibration changes the movement mode and force state of conventional drilling (CD) and reduces the mean thrust of LTUVD by 34.7%. Under different fiber orientation angles, the unique movement and force of LTUVD change the stress state and material removal mode of CFRP during CD processing. The hole wall morphology of LTUVD was better than that of CD. The comprehensive damage factor of LTUVD was decreased by 18.83%.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-021-08207-8</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Application ; CAE) and Design ; Carbon fiber reinforced plastics ; Carbon fiber reinforcement ; Computer-Aided Engineering (CAD ; Defects ; Drilling ; Engineering ; Fiber orientation ; Fiber reinforced polymers ; Industrial and Production Engineering ; Machining ; Mechanical Engineering ; Media Management ; Polymer matrix composites ; Thrust ; Torsional vibration ; Ultrasonic vibration ; Vibration analysis</subject><ispartof>International journal of advanced manufacturing technology, 2022-04, Vol.119 (9-10), p.6849-6862</ispartof><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021</rights><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c319t-a5697a749acec5756fc298f974bcddede887652568077d7bfcd922b947fc36fe3</citedby><cites>FETCH-LOGICAL-c319t-a5697a749acec5756fc298f974bcddede887652568077d7bfcd922b947fc36fe3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-021-08207-8$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-021-08207-8$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Wang, Chunhao</creatorcontrib><creatorcontrib>Li, Pengnan</creatorcontrib><creatorcontrib>Li, Shujian</creatorcontrib><creatorcontrib>Qiu, Xinyi</creatorcontrib><creatorcontrib>Niu, Qiulin</creatorcontrib><creatorcontrib>Li, Changping</creatorcontrib><creatorcontrib>Ko, Tae Jo</creatorcontrib><title>Influence of longitudinal-torsional ultrasonic vibration on drilling carbon fiber-reinforced polymer composite</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>Carbon fiber-reinforced polymer (CFRP) parts are prone to forming defects during machining, so their applications are limited in many fields. In recent years, longitudinal-torsional ultrasonic vibration assisted drilling (LTUVD) has been attracting increasing attention due to its broad application prospect in CFRP machining. In this paper, both theoretical analysis and experimental research was conducted to reveal the influence mechanism of longitudinal-torsional vibration on CFRP drilling process. The movement characteristics, and the forces acting on the tool of longitudinal-torsional vibration in LTUVD process were studied theoretically. The analysis shows that the unique movement mode and force state of the tool in LTUVD process can effectively reduce the mean thrust force and machining defects. LTUVD experiments were carried out to verify the theoretical analysis. The experimental results showed that the existence of longitudinal torsional vibration changes the movement mode and force state of conventional drilling (CD) and reduces the mean thrust of LTUVD by 34.7%. Under different fiber orientation angles, the unique movement and force of LTUVD change the stress state and material removal mode of CFRP during CD processing. The hole wall morphology of LTUVD was better than that of CD. The comprehensive damage factor of LTUVD was decreased by 18.83%.</description><subject>Application</subject><subject>CAE) and Design</subject><subject>Carbon fiber reinforced plastics</subject><subject>Carbon fiber reinforcement</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Defects</subject><subject>Drilling</subject><subject>Engineering</subject><subject>Fiber orientation</subject><subject>Fiber reinforced polymers</subject><subject>Industrial and Production Engineering</subject><subject>Machining</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Polymer matrix composites</subject><subject>Thrust</subject><subject>Torsional vibration</subject><subject>Ultrasonic vibration</subject><subject>Vibration analysis</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2022</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kEtLxDAUhYMoOI7-AVcF19E82iRdyuALBtzoOqR5DBkySU1aYf690QruhAv3wXcO3APANUa3GCF-VxDCHEFEMESCIA7FCVjhllJIEe5OwQoRJiDlTJyDi1L2FWeYiRWIL9GF2UZtm-SakOLOT7PxUQU4pVx8qlMzhymrkqLXzacfsprquallsg_Bx12jVR7q7vxgM8zWR5eytqYZUzgebG50Ooyp-MlegjOnQrFXv30N3h8f3jbPcPv69LK530JNcT9B1bGeK972Slvd8Y45TXrhet4O2hhrrBCcdaRjAnFu-OC06QkZ-pY7TZmzdA1uFt8xp4_Zlknu05zrL0US1hKMGBJ9pchC6ZxKydbJMfuDykeJkfzOVS65ypqr_MlViiqii6hUOO5s_rP-R_UF0eN-Nw</recordid><startdate>20220401</startdate><enddate>20220401</enddate><creator>Wang, Chunhao</creator><creator>Li, Pengnan</creator><creator>Li, Shujian</creator><creator>Qiu, Xinyi</creator><creator>Niu, Qiulin</creator><creator>Li, Changping</creator><creator>Ko, Tae Jo</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20220401</creationdate><title>Influence of longitudinal-torsional ultrasonic vibration on drilling carbon fiber-reinforced polymer composite</title><author>Wang, Chunhao ; Li, Pengnan ; Li, Shujian ; Qiu, Xinyi ; Niu, Qiulin ; Li, Changping ; Ko, Tae Jo</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c319t-a5697a749acec5756fc298f974bcddede887652568077d7bfcd922b947fc36fe3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2022</creationdate><topic>Application</topic><topic>CAE) and Design</topic><topic>Carbon fiber reinforced plastics</topic><topic>Carbon fiber reinforcement</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Defects</topic><topic>Drilling</topic><topic>Engineering</topic><topic>Fiber orientation</topic><topic>Fiber reinforced polymers</topic><topic>Industrial and Production Engineering</topic><topic>Machining</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Polymer matrix composites</topic><topic>Thrust</topic><topic>Torsional vibration</topic><topic>Ultrasonic vibration</topic><topic>Vibration analysis</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Wang, Chunhao</creatorcontrib><creatorcontrib>Li, Pengnan</creatorcontrib><creatorcontrib>Li, Shujian</creatorcontrib><creatorcontrib>Qiu, Xinyi</creatorcontrib><creatorcontrib>Niu, Qiulin</creatorcontrib><creatorcontrib>Li, Changping</creatorcontrib><creatorcontrib>Ko, Tae Jo</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Wang, Chunhao</au><au>Li, Pengnan</au><au>Li, Shujian</au><au>Qiu, Xinyi</au><au>Niu, Qiulin</au><au>Li, Changping</au><au>Ko, Tae Jo</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Influence of longitudinal-torsional ultrasonic vibration on drilling carbon fiber-reinforced polymer composite</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2022-04-01</date><risdate>2022</risdate><volume>119</volume><issue>9-10</issue><spage>6849</spage><epage>6862</epage><pages>6849-6862</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>Carbon fiber-reinforced polymer (CFRP) parts are prone to forming defects during machining, so their applications are limited in many fields. In recent years, longitudinal-torsional ultrasonic vibration assisted drilling (LTUVD) has been attracting increasing attention due to its broad application prospect in CFRP machining. In this paper, both theoretical analysis and experimental research was conducted to reveal the influence mechanism of longitudinal-torsional vibration on CFRP drilling process. The movement characteristics, and the forces acting on the tool of longitudinal-torsional vibration in LTUVD process were studied theoretically. The analysis shows that the unique movement mode and force state of the tool in LTUVD process can effectively reduce the mean thrust force and machining defects. LTUVD experiments were carried out to verify the theoretical analysis. The experimental results showed that the existence of longitudinal torsional vibration changes the movement mode and force state of conventional drilling (CD) and reduces the mean thrust of LTUVD by 34.7%. Under different fiber orientation angles, the unique movement and force of LTUVD change the stress state and material removal mode of CFRP during CD processing. The hole wall morphology of LTUVD was better than that of CD. The comprehensive damage factor of LTUVD was decreased by 18.83%.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-021-08207-8</doi><tpages>14</tpages></addata></record> |
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subjects | Application CAE) and Design Carbon fiber reinforced plastics Carbon fiber reinforcement Computer-Aided Engineering (CAD Defects Drilling Engineering Fiber orientation Fiber reinforced polymers Industrial and Production Engineering Machining Mechanical Engineering Media Management Polymer matrix composites Thrust Torsional vibration Ultrasonic vibration Vibration analysis |
title | Influence of longitudinal-torsional ultrasonic vibration on drilling carbon fiber-reinforced polymer composite |
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