An experimental investigation of electro discharge machining parameters effects on ferromagnetic properties of extra-low-carbon steel

•The effect of electro discharge machining (EDM) parameters on the magnetic properties of extra-low-carbon steel has been experimentally extracted, and the optimum levels of the parameters have been determined for optimum magnetic properties.•The results show that the optimum parameter levels for th...

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Veröffentlicht in:Journal of magnetism and magnetic materials 2022-05, Vol.549, p.169041, Article 169041
Hauptverfasser: Yavari, Sajjad, Modabberifar, Mehdi, Reza Sheykholeslami, Mohammad
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container_title Journal of magnetism and magnetic materials
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creator Yavari, Sajjad
Modabberifar, Mehdi
Reza Sheykholeslami, Mohammad
description •The effect of electro discharge machining (EDM) parameters on the magnetic properties of extra-low-carbon steel has been experimentally extracted, and the optimum levels of the parameters have been determined for optimum magnetic properties.•The results show that the optimum parameter levels for the lowest magnetic coercive force include the pulse-on time of 160 microseconds, pulse-off time of 60 microseconds, 16 Amps current, and 70 Volts gap voltage. Also, for the lowest remanence magnetization, the pulse-on time, pulse-off time, the current, and gap voltage are 50 microseconds, 60 microseconds, 16 Amps, and 90 Volts, respectively.•The optimum parameters for maximum saturation magnetization are 50 microseconds, 90 microsecond, 12 Amps and 80 Volts for the pulse-on time, pulse-off time, the current, and gap voltage respectively. Extra-low-carbon steels are becoming increasingly important for their high magnetic permeability, and reasonable price in industrial applications such as magnetic suspension systems, actuators, and sensors. The application of these steels to the aforementioned parts and industries depends on their magnetic properties. The various manufacturing processes used to make equipment and tools based on this kind of steels affect their magnetic properties. In this study, the effect of electro discharge machining (EDM) parameters on the magnetic properties of extra-low-carbon steel has been experimentally extracted, and the optimum levels of the parameters have been determined for optimum magnetic properties. The selected parameters include pulse-on time, pulse-off time, current, and gap voltage, and the design of experiments was done by the Taguchi method. After machining and preparing the specimens, their hysteresis curves were measured using vibrating-sample magnetometer (VSM), and the magnetic properties of the machined extra-low-carbon steels were calculated. The results show that the optimum parameter levels for the lowest magnetic coercive force include the pulse-on time of 160 microseconds, pulse-off time of 60 microseconds, 16 Amps current, and 70 Volts gap voltage. Also, for the lowest remanence magnetization, the pulse-on time, pulse-off time, the current, and gap voltage are 50 microseconds, 60 microseconds, 16 Amps, and 90 Volts, respectively. The optimum parameters for maximum saturation magnetization are 50 microseconds, 90 microsecond, 12 Amps and 80 Volts for the pulse-on time, pulse-off time, the current, and gap voltage
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Also, for the lowest remanence magnetization, the pulse-on time, pulse-off time, the current, and gap voltage are 50 microseconds, 60 microseconds, 16 Amps, and 90 Volts, respectively.•The optimum parameters for maximum saturation magnetization are 50 microseconds, 90 microsecond, 12 Amps and 80 Volts for the pulse-on time, pulse-off time, the current, and gap voltage respectively. Extra-low-carbon steels are becoming increasingly important for their high magnetic permeability, and reasonable price in industrial applications such as magnetic suspension systems, actuators, and sensors. The application of these steels to the aforementioned parts and industries depends on their magnetic properties. The various manufacturing processes used to make equipment and tools based on this kind of steels affect their magnetic properties. In this study, the effect of electro discharge machining (EDM) parameters on the magnetic properties of extra-low-carbon steel has been experimentally extracted, and the optimum levels of the parameters have been determined for optimum magnetic properties. The selected parameters include pulse-on time, pulse-off time, current, and gap voltage, and the design of experiments was done by the Taguchi method. After machining and preparing the specimens, their hysteresis curves were measured using vibrating-sample magnetometer (VSM), and the magnetic properties of the machined extra-low-carbon steels were calculated. The results show that the optimum parameter levels for the lowest magnetic coercive force include the pulse-on time of 160 microseconds, pulse-off time of 60 microseconds, 16 Amps current, and 70 Volts gap voltage. Also, for the lowest remanence magnetization, the pulse-on time, pulse-off time, the current, and gap voltage are 50 microseconds, 60 microseconds, 16 Amps, and 90 Volts, respectively. The optimum parameters for maximum saturation magnetization are 50 microseconds, 90 microsecond, 12 Amps and 80 Volts for the pulse-on time, pulse-off time, the current, and gap voltage respectively.</description><identifier>ISSN: 0304-8853</identifier><identifier>EISSN: 1873-4766</identifier><identifier>DOI: 10.1016/j.jmmm.2022.169041</identifier><language>eng</language><publisher>Amsterdam: Elsevier B.V</publisher><subject>Actuators ; Coercivity ; Design of experiments ; Electric Discharge Machining ; Electric potential ; Extra-low-carbon steels ; Ferromagnetism ; Hysteresis Curve ; Industrial applications ; Low carbon steel ; Low carbon steels ; Magnetic levitation ; Magnetic permeability ; Magnetic Properties ; Magnetic saturation ; Magnetism ; Magnetization ; Magnetometers ; Process parameters ; Remanence ; Suspension systems ; Taguchi methods ; Voltage</subject><ispartof>Journal of magnetism and magnetic materials, 2022-05, Vol.549, p.169041, Article 169041</ispartof><rights>2022 Elsevier B.V.</rights><rights>Copyright Elsevier BV May 1, 2022</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c328t-58faa939049d0dcc211de75e5ffad815c91fa54e8b721e02f78d9d073a09d1cb3</citedby><cites>FETCH-LOGICAL-c328t-58faa939049d0dcc211de75e5ffad815c91fa54e8b721e02f78d9d073a09d1cb3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktohtml>$$Uhttps://dx.doi.org/10.1016/j.jmmm.2022.169041$$EHTML$$P50$$Gelsevier$$H</linktohtml><link.rule.ids>314,780,784,3550,27924,27925,45995</link.rule.ids></links><search><creatorcontrib>Yavari, Sajjad</creatorcontrib><creatorcontrib>Modabberifar, Mehdi</creatorcontrib><creatorcontrib>Reza Sheykholeslami, Mohammad</creatorcontrib><title>An experimental investigation of electro discharge machining parameters effects on ferromagnetic properties of extra-low-carbon steel</title><title>Journal of magnetism and magnetic materials</title><description>•The effect of electro discharge machining (EDM) parameters on the magnetic properties of extra-low-carbon steel has been experimentally extracted, and the optimum levels of the parameters have been determined for optimum magnetic properties.•The results show that the optimum parameter levels for the lowest magnetic coercive force include the pulse-on time of 160 microseconds, pulse-off time of 60 microseconds, 16 Amps current, and 70 Volts gap voltage. Also, for the lowest remanence magnetization, the pulse-on time, pulse-off time, the current, and gap voltage are 50 microseconds, 60 microseconds, 16 Amps, and 90 Volts, respectively.•The optimum parameters for maximum saturation magnetization are 50 microseconds, 90 microsecond, 12 Amps and 80 Volts for the pulse-on time, pulse-off time, the current, and gap voltage respectively. Extra-low-carbon steels are becoming increasingly important for their high magnetic permeability, and reasonable price in industrial applications such as magnetic suspension systems, actuators, and sensors. The application of these steels to the aforementioned parts and industries depends on their magnetic properties. The various manufacturing processes used to make equipment and tools based on this kind of steels affect their magnetic properties. In this study, the effect of electro discharge machining (EDM) parameters on the magnetic properties of extra-low-carbon steel has been experimentally extracted, and the optimum levels of the parameters have been determined for optimum magnetic properties. The selected parameters include pulse-on time, pulse-off time, current, and gap voltage, and the design of experiments was done by the Taguchi method. After machining and preparing the specimens, their hysteresis curves were measured using vibrating-sample magnetometer (VSM), and the magnetic properties of the machined extra-low-carbon steels were calculated. The results show that the optimum parameter levels for the lowest magnetic coercive force include the pulse-on time of 160 microseconds, pulse-off time of 60 microseconds, 16 Amps current, and 70 Volts gap voltage. Also, for the lowest remanence magnetization, the pulse-on time, pulse-off time, the current, and gap voltage are 50 microseconds, 60 microseconds, 16 Amps, and 90 Volts, respectively. The optimum parameters for maximum saturation magnetization are 50 microseconds, 90 microsecond, 12 Amps and 80 Volts for the pulse-on time, pulse-off time, the current, and gap voltage respectively.</description><subject>Actuators</subject><subject>Coercivity</subject><subject>Design of experiments</subject><subject>Electric Discharge Machining</subject><subject>Electric potential</subject><subject>Extra-low-carbon steels</subject><subject>Ferromagnetism</subject><subject>Hysteresis Curve</subject><subject>Industrial applications</subject><subject>Low carbon steel</subject><subject>Low carbon steels</subject><subject>Magnetic levitation</subject><subject>Magnetic permeability</subject><subject>Magnetic Properties</subject><subject>Magnetic saturation</subject><subject>Magnetism</subject><subject>Magnetization</subject><subject>Magnetometers</subject><subject>Process parameters</subject><subject>Remanence</subject><subject>Suspension systems</subject><subject>Taguchi methods</subject><subject>Voltage</subject><issn>0304-8853</issn><issn>1873-4766</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2022</creationdate><recordtype>article</recordtype><recordid>eNp9kMtOAyEUhonRxFp9AVckrqcCc2MSN03jLWniRteEwqFlMgMVaNUH8L2l1rWrs_n-_5zzIXRNyYwS2tz2s34cxxkjjM1o05GKnqAJ5W1ZVG3TnKIJKUlVcF6X5-gixp4QQiveTND33GH43EKwI7gkB2zdHmKya5msd9gbDAOoFDzWNqqNDGvAo1Qb66xb460McoQEIWIwJnMR55CBEPwo1w6SVXgbfK5PFuJv22cKshj8R6FkWGU4JoDhEp0ZOUS4-ptT9PZw_7p4KpYvj8-L-bJQJeOpqLmRsivze50mWilGqYa2htoYqTmtVUeNrCvgq5ZRIMy0XGeyLSXpNFWrcopujr35qPdd_lP0fhdcXilYk3vLhtdNptiRUsHHGMCIbdYjw5egRBx0i14cdIuDbnHUnUN3xxDk-_cWgojKglOgbchihPb2v_gPJSmMww</recordid><startdate>20220501</startdate><enddate>20220501</enddate><creator>Yavari, Sajjad</creator><creator>Modabberifar, Mehdi</creator><creator>Reza Sheykholeslami, Mohammad</creator><general>Elsevier B.V</general><general>Elsevier BV</general><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>7U5</scope><scope>8BQ</scope><scope>8FD</scope><scope>JG9</scope><scope>L7M</scope></search><sort><creationdate>20220501</creationdate><title>An experimental investigation of electro discharge machining parameters effects on ferromagnetic properties of extra-low-carbon steel</title><author>Yavari, Sajjad ; Modabberifar, Mehdi ; Reza Sheykholeslami, Mohammad</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c328t-58faa939049d0dcc211de75e5ffad815c91fa54e8b721e02f78d9d073a09d1cb3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2022</creationdate><topic>Actuators</topic><topic>Coercivity</topic><topic>Design of experiments</topic><topic>Electric Discharge Machining</topic><topic>Electric potential</topic><topic>Extra-low-carbon steels</topic><topic>Ferromagnetism</topic><topic>Hysteresis Curve</topic><topic>Industrial applications</topic><topic>Low carbon steel</topic><topic>Low carbon steels</topic><topic>Magnetic levitation</topic><topic>Magnetic permeability</topic><topic>Magnetic Properties</topic><topic>Magnetic saturation</topic><topic>Magnetism</topic><topic>Magnetization</topic><topic>Magnetometers</topic><topic>Process parameters</topic><topic>Remanence</topic><topic>Suspension systems</topic><topic>Taguchi methods</topic><topic>Voltage</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Yavari, Sajjad</creatorcontrib><creatorcontrib>Modabberifar, Mehdi</creatorcontrib><creatorcontrib>Reza Sheykholeslami, Mohammad</creatorcontrib><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>Solid State and Superconductivity Abstracts</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>Materials Research Database</collection><collection>Advanced Technologies Database with Aerospace</collection><jtitle>Journal of magnetism and magnetic materials</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Yavari, Sajjad</au><au>Modabberifar, Mehdi</au><au>Reza Sheykholeslami, Mohammad</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>An experimental investigation of electro discharge machining parameters effects on ferromagnetic properties of extra-low-carbon steel</atitle><jtitle>Journal of magnetism and magnetic materials</jtitle><date>2022-05-01</date><risdate>2022</risdate><volume>549</volume><spage>169041</spage><pages>169041-</pages><artnum>169041</artnum><issn>0304-8853</issn><eissn>1873-4766</eissn><abstract>•The effect of electro discharge machining (EDM) parameters on the magnetic properties of extra-low-carbon steel has been experimentally extracted, and the optimum levels of the parameters have been determined for optimum magnetic properties.•The results show that the optimum parameter levels for the lowest magnetic coercive force include the pulse-on time of 160 microseconds, pulse-off time of 60 microseconds, 16 Amps current, and 70 Volts gap voltage. Also, for the lowest remanence magnetization, the pulse-on time, pulse-off time, the current, and gap voltage are 50 microseconds, 60 microseconds, 16 Amps, and 90 Volts, respectively.•The optimum parameters for maximum saturation magnetization are 50 microseconds, 90 microsecond, 12 Amps and 80 Volts for the pulse-on time, pulse-off time, the current, and gap voltage respectively. Extra-low-carbon steels are becoming increasingly important for their high magnetic permeability, and reasonable price in industrial applications such as magnetic suspension systems, actuators, and sensors. The application of these steels to the aforementioned parts and industries depends on their magnetic properties. The various manufacturing processes used to make equipment and tools based on this kind of steels affect their magnetic properties. In this study, the effect of electro discharge machining (EDM) parameters on the magnetic properties of extra-low-carbon steel has been experimentally extracted, and the optimum levels of the parameters have been determined for optimum magnetic properties. The selected parameters include pulse-on time, pulse-off time, current, and gap voltage, and the design of experiments was done by the Taguchi method. After machining and preparing the specimens, their hysteresis curves were measured using vibrating-sample magnetometer (VSM), and the magnetic properties of the machined extra-low-carbon steels were calculated. The results show that the optimum parameter levels for the lowest magnetic coercive force include the pulse-on time of 160 microseconds, pulse-off time of 60 microseconds, 16 Amps current, and 70 Volts gap voltage. Also, for the lowest remanence magnetization, the pulse-on time, pulse-off time, the current, and gap voltage are 50 microseconds, 60 microseconds, 16 Amps, and 90 Volts, respectively. The optimum parameters for maximum saturation magnetization are 50 microseconds, 90 microsecond, 12 Amps and 80 Volts for the pulse-on time, pulse-off time, the current, and gap voltage respectively.</abstract><cop>Amsterdam</cop><pub>Elsevier B.V</pub><doi>10.1016/j.jmmm.2022.169041</doi></addata></record>
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subjects Actuators
Coercivity
Design of experiments
Electric Discharge Machining
Electric potential
Extra-low-carbon steels
Ferromagnetism
Hysteresis Curve
Industrial applications
Low carbon steel
Low carbon steels
Magnetic levitation
Magnetic permeability
Magnetic Properties
Magnetic saturation
Magnetism
Magnetization
Magnetometers
Process parameters
Remanence
Suspension systems
Taguchi methods
Voltage
title An experimental investigation of electro discharge machining parameters effects on ferromagnetic properties of extra-low-carbon steel
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