Microstructure and mechanical performance of dissimilar metal joints of aluminium alloy and stainless steel by cutting-assisted welding-brazing
The 5052 aluminium alloy and 304 stainless steel were successfully joined by cutting-assisted welding-brazing (CAWB) method without using flux. Dual-scale interfacial structures were achieved by designing the geometry of cutting tool. Results indicated that the macroscale self-locking interface was...
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Veröffentlicht in: | International journal of advanced manufacturing technology 2022-04, Vol.119 (7-8), p.4411-4421 |
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creator | Xu, Huibin Cong, Wei Yang, Donghua Ma, Yanlong Zhong, Wanliang Tan, Pan Yan, Jiuchun |
description | The 5052 aluminium alloy and 304 stainless steel were successfully joined by cutting-assisted welding-brazing (CAWB) method without using flux. Dual-scale interfacial structures were achieved by designing the geometry of cutting tool. Results indicated that the macroscale self-locking interface was produced when the taper step-shape cutting tool was adopted. Especially when the cutting tool step was increased to 6 steps, the microscale interface took on a micrometre-sized self-locking morphology and a layer of wavy intermetallic compound (IMC) with an average thickness of 3.3 μm was formed at the interface. The τ
4
IMC particles and the FeAl
6
phases on a small scale were dispersed homogeneously in the welded seam. The maximum tensile strength of the joints reached 152.3 MPa, 75% that of the 5052 aluminium base metal. The robust Al/steel dissimilar joints were attributed to the particle-reinforced weld metal and the macro- and microscale dual self-locking structure at the interface. |
doi_str_mv | 10.1007/s00170-021-08452-x |
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4
IMC particles and the FeAl
6
phases on a small scale were dispersed homogeneously in the welded seam. The maximum tensile strength of the joints reached 152.3 MPa, 75% that of the 5052 aluminium base metal. The robust Al/steel dissimilar joints were attributed to the particle-reinforced weld metal and the macro- and microscale dual self-locking structure at the interface.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-021-08452-x</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Aluminum base alloys ; Base metal ; Brazing alloys ; CAE) and Design ; Computer-Aided Engineering (CAD ; Cutting tools ; Dissimilar material joining ; Dissimilar metals ; Engineering ; Industrial and Production Engineering ; Intermetallic compounds ; Locking ; Mechanical Engineering ; Mechanical properties ; Media Management ; Metal joints ; Original Article ; Stainless steel ; Stainless steels ; Tensile strength ; Weld metal ; Welding</subject><ispartof>International journal of advanced manufacturing technology, 2022-04, Vol.119 (7-8), p.4411-4421</ispartof><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021</rights><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021.</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c363t-d5d3bf2c50a4ceb3e3fb475f76a244b8e28229ee71da57b2e226c5ad6185df523</citedby><cites>FETCH-LOGICAL-c363t-d5d3bf2c50a4ceb3e3fb475f76a244b8e28229ee71da57b2e226c5ad6185df523</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-021-08452-x$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-021-08452-x$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Xu, Huibin</creatorcontrib><creatorcontrib>Cong, Wei</creatorcontrib><creatorcontrib>Yang, Donghua</creatorcontrib><creatorcontrib>Ma, Yanlong</creatorcontrib><creatorcontrib>Zhong, Wanliang</creatorcontrib><creatorcontrib>Tan, Pan</creatorcontrib><creatorcontrib>Yan, Jiuchun</creatorcontrib><title>Microstructure and mechanical performance of dissimilar metal joints of aluminium alloy and stainless steel by cutting-assisted welding-brazing</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>The 5052 aluminium alloy and 304 stainless steel were successfully joined by cutting-assisted welding-brazing (CAWB) method without using flux. Dual-scale interfacial structures were achieved by designing the geometry of cutting tool. Results indicated that the macroscale self-locking interface was produced when the taper step-shape cutting tool was adopted. Especially when the cutting tool step was increased to 6 steps, the microscale interface took on a micrometre-sized self-locking morphology and a layer of wavy intermetallic compound (IMC) with an average thickness of 3.3 μm was formed at the interface. The τ
4
IMC particles and the FeAl
6
phases on a small scale were dispersed homogeneously in the welded seam. The maximum tensile strength of the joints reached 152.3 MPa, 75% that of the 5052 aluminium base metal. The robust Al/steel dissimilar joints were attributed to the particle-reinforced weld metal and the macro- and microscale dual self-locking structure at the interface.</description><subject>Aluminum base alloys</subject><subject>Base metal</subject><subject>Brazing alloys</subject><subject>CAE) and Design</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Cutting tools</subject><subject>Dissimilar material joining</subject><subject>Dissimilar metals</subject><subject>Engineering</subject><subject>Industrial and Production Engineering</subject><subject>Intermetallic compounds</subject><subject>Locking</subject><subject>Mechanical Engineering</subject><subject>Mechanical properties</subject><subject>Media Management</subject><subject>Metal joints</subject><subject>Original Article</subject><subject>Stainless steel</subject><subject>Stainless steels</subject><subject>Tensile strength</subject><subject>Weld metal</subject><subject>Welding</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2022</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kM1OwzAQhC0EEqXwApwicTb4J3bSI6r4k4q4wNly7E1xlTjFdkTLS_DKuC0SN0672vlmVhqELim5poRUN5EQWhFMGMWkLgXDmyM0oSXnmBMqjtGEMFljXsn6FJ3FuMq4pLKeoO9nZ8IQUxhNGgMU2tuiB_OuvTO6K9YQ2iH02hsohrawLkbXu06HDKWsrwbnU9xJuht7593Y560btvugmLTzHcSYN4CuaLaFGVNyfol1DspHW3xCZ3eHJuivPM_RSau7CBe_c4re7u9e54948fLwNL9dYMMlT9gKy5uWGUF0aaDhwNumrERbSc3KsqmB1YzNACpqtagaBoxJI7SVtBa2FYxP0dUhdx2GjxFiUqthDD6_VEzyqiYzSnmm2IHadRQDtGodXK_DVlGidsWrQ_EqF6_2xatNNvGDKWbYLyH8Rf_j-gEKV4sd</recordid><startdate>20220401</startdate><enddate>20220401</enddate><creator>Xu, Huibin</creator><creator>Cong, Wei</creator><creator>Yang, Donghua</creator><creator>Ma, Yanlong</creator><creator>Zhong, Wanliang</creator><creator>Tan, Pan</creator><creator>Yan, Jiuchun</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20220401</creationdate><title>Microstructure and mechanical performance of dissimilar metal joints of aluminium alloy and stainless steel by cutting-assisted welding-brazing</title><author>Xu, Huibin ; Cong, Wei ; Yang, Donghua ; Ma, Yanlong ; Zhong, Wanliang ; Tan, Pan ; Yan, Jiuchun</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c363t-d5d3bf2c50a4ceb3e3fb475f76a244b8e28229ee71da57b2e226c5ad6185df523</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2022</creationdate><topic>Aluminum base alloys</topic><topic>Base metal</topic><topic>Brazing alloys</topic><topic>CAE) and Design</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Cutting tools</topic><topic>Dissimilar material joining</topic><topic>Dissimilar metals</topic><topic>Engineering</topic><topic>Industrial and Production Engineering</topic><topic>Intermetallic compounds</topic><topic>Locking</topic><topic>Mechanical Engineering</topic><topic>Mechanical properties</topic><topic>Media Management</topic><topic>Metal joints</topic><topic>Original Article</topic><topic>Stainless steel</topic><topic>Stainless steels</topic><topic>Tensile strength</topic><topic>Weld metal</topic><topic>Welding</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Xu, Huibin</creatorcontrib><creatorcontrib>Cong, Wei</creatorcontrib><creatorcontrib>Yang, Donghua</creatorcontrib><creatorcontrib>Ma, Yanlong</creatorcontrib><creatorcontrib>Zhong, Wanliang</creatorcontrib><creatorcontrib>Tan, Pan</creatorcontrib><creatorcontrib>Yan, Jiuchun</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Xu, Huibin</au><au>Cong, Wei</au><au>Yang, Donghua</au><au>Ma, Yanlong</au><au>Zhong, Wanliang</au><au>Tan, Pan</au><au>Yan, Jiuchun</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Microstructure and mechanical performance of dissimilar metal joints of aluminium alloy and stainless steel by cutting-assisted welding-brazing</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2022-04-01</date><risdate>2022</risdate><volume>119</volume><issue>7-8</issue><spage>4411</spage><epage>4421</epage><pages>4411-4421</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>The 5052 aluminium alloy and 304 stainless steel were successfully joined by cutting-assisted welding-brazing (CAWB) method without using flux. Dual-scale interfacial structures were achieved by designing the geometry of cutting tool. Results indicated that the macroscale self-locking interface was produced when the taper step-shape cutting tool was adopted. Especially when the cutting tool step was increased to 6 steps, the microscale interface took on a micrometre-sized self-locking morphology and a layer of wavy intermetallic compound (IMC) with an average thickness of 3.3 μm was formed at the interface. The τ
4
IMC particles and the FeAl
6
phases on a small scale were dispersed homogeneously in the welded seam. The maximum tensile strength of the joints reached 152.3 MPa, 75% that of the 5052 aluminium base metal. The robust Al/steel dissimilar joints were attributed to the particle-reinforced weld metal and the macro- and microscale dual self-locking structure at the interface.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-021-08452-x</doi><tpages>11</tpages><oa>free_for_read</oa></addata></record> |
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subjects | Aluminum base alloys Base metal Brazing alloys CAE) and Design Computer-Aided Engineering (CAD Cutting tools Dissimilar material joining Dissimilar metals Engineering Industrial and Production Engineering Intermetallic compounds Locking Mechanical Engineering Mechanical properties Media Management Metal joints Original Article Stainless steel Stainless steels Tensile strength Weld metal Welding |
title | Microstructure and mechanical performance of dissimilar metal joints of aluminium alloy and stainless steel by cutting-assisted welding-brazing |
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