Microstructure and mechanical performance of dissimilar metal joints of aluminium alloy and stainless steel by cutting-assisted welding-brazing

The 5052 aluminium alloy and 304 stainless steel were successfully joined by cutting-assisted welding-brazing (CAWB) method without using flux. Dual-scale interfacial structures were achieved by designing the geometry of cutting tool. Results indicated that the macroscale self-locking interface was...

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Veröffentlicht in:International journal of advanced manufacturing technology 2022-04, Vol.119 (7-8), p.4411-4421
Hauptverfasser: Xu, Huibin, Cong, Wei, Yang, Donghua, Ma, Yanlong, Zhong, Wanliang, Tan, Pan, Yan, Jiuchun
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container_end_page 4421
container_issue 7-8
container_start_page 4411
container_title International journal of advanced manufacturing technology
container_volume 119
creator Xu, Huibin
Cong, Wei
Yang, Donghua
Ma, Yanlong
Zhong, Wanliang
Tan, Pan
Yan, Jiuchun
description The 5052 aluminium alloy and 304 stainless steel were successfully joined by cutting-assisted welding-brazing (CAWB) method without using flux. Dual-scale interfacial structures were achieved by designing the geometry of cutting tool. Results indicated that the macroscale self-locking interface was produced when the taper step-shape cutting tool was adopted. Especially when the cutting tool step was increased to 6 steps, the microscale interface took on a micrometre-sized self-locking morphology and a layer of wavy intermetallic compound (IMC) with an average thickness of 3.3 μm was formed at the interface. The τ 4 IMC particles and the FeAl 6 phases on a small scale were dispersed homogeneously in the welded seam. The maximum tensile strength of the joints reached 152.3 MPa, 75% that of the 5052 aluminium base metal. The robust Al/steel dissimilar joints were attributed to the particle-reinforced weld metal and the macro- and microscale dual self-locking structure at the interface.
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subjects Aluminum base alloys
Base metal
Brazing alloys
CAE) and Design
Computer-Aided Engineering (CAD
Cutting tools
Dissimilar material joining
Dissimilar metals
Engineering
Industrial and Production Engineering
Intermetallic compounds
Locking
Mechanical Engineering
Mechanical properties
Media Management
Metal joints
Original Article
Stainless steel
Stainless steels
Tensile strength
Weld metal
Welding
title Microstructure and mechanical performance of dissimilar metal joints of aluminium alloy and stainless steel by cutting-assisted welding-brazing
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