Thermodynamic simulation modeling analysis and experimental research of vertical ultrasonic vibration assisted EDM
Compared with traditional EDM, ultrasonic vibration assisted EDM (UEDM) shows better performance in machining efficiency and surface quality. However, the material removal process of UEDM is complex, and there are many influencing factors. It is difficult to describe the material removal process acc...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2022-04, Vol.119 (7-8), p.5303-5314 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Dong, Yinghuai Liu, Jiajun Li, Guangyan Wang, Yan |
| description | Compared with traditional EDM, ultrasonic vibration assisted EDM (UEDM) shows better performance in machining efficiency and surface quality. However, the material removal process of UEDM is complex, and there are many influencing factors. It is difficult to describe the material removal process accurately. In this study, based on the voltage variation during UEDM processing and combined with the heat transfer theory, the material removal model of TC4 titanium alloy under the condition of single pulse vertical UEDM is established. The material removal process of UEDM under different amplitudes is analyzed. The machining efficiency and surface quality of UEDM with different amplitude of ultrasonic vibration under the condition of vertical ultrasonic vibration are verified by UEDM experiments. The best material removal rate (MRR) can be obtained by adjusting the current and ultrasonic amplitude, which can improve the efficiency of UEDM. |
| doi_str_mv | 10.1007/s00170-021-08604-z |
| format | Article |
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However, the material removal process of UEDM is complex, and there are many influencing factors. It is difficult to describe the material removal process accurately. In this study, based on the voltage variation during UEDM processing and combined with the heat transfer theory, the material removal model of TC4 titanium alloy under the condition of single pulse vertical UEDM is established. The material removal process of UEDM under different amplitudes is analyzed. The machining efficiency and surface quality of UEDM with different amplitude of ultrasonic vibration under the condition of vertical ultrasonic vibration are verified by UEDM experiments. The best material removal rate (MRR) can be obtained by adjusting the current and ultrasonic amplitude, which can improve the efficiency of UEDM.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-021-08604-z</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Amplitudes ; CAE) and Design ; Computer-Aided Engineering (CAD ; Efficiency ; Electric discharge machining ; Engineering ; Industrial and Production Engineering ; Machine shops ; Material removal rate (machining) ; Mechanical Engineering ; Media Management ; Original Article ; Surface properties ; Titanium alloys ; Titanium base alloys ; Ultrasonic vibration ; Vibration analysis</subject><ispartof>International journal of advanced manufacturing technology, 2022-04, Vol.119 (7-8), p.5303-5314</ispartof><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022</rights><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022.</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c363t-b055087ef1307519f65595a4622a177d2bd79158437145e0e4578470e4319cf33</citedby><cites>FETCH-LOGICAL-c363t-b055087ef1307519f65595a4622a177d2bd79158437145e0e4578470e4319cf33</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-021-08604-z$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-021-08604-z$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Dong, Yinghuai</creatorcontrib><creatorcontrib>Liu, Jiajun</creatorcontrib><creatorcontrib>Li, Guangyan</creatorcontrib><creatorcontrib>Wang, Yan</creatorcontrib><title>Thermodynamic simulation modeling analysis and experimental research of vertical ultrasonic vibration assisted EDM</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>Compared with traditional EDM, ultrasonic vibration assisted EDM (UEDM) shows better performance in machining efficiency and surface quality. However, the material removal process of UEDM is complex, and there are many influencing factors. It is difficult to describe the material removal process accurately. In this study, based on the voltage variation during UEDM processing and combined with the heat transfer theory, the material removal model of TC4 titanium alloy under the condition of single pulse vertical UEDM is established. The material removal process of UEDM under different amplitudes is analyzed. The machining efficiency and surface quality of UEDM with different amplitude of ultrasonic vibration under the condition of vertical ultrasonic vibration are verified by UEDM experiments. The best material removal rate (MRR) can be obtained by adjusting the current and ultrasonic amplitude, which can improve the efficiency of UEDM.</description><subject>Amplitudes</subject><subject>CAE) and Design</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Efficiency</subject><subject>Electric discharge machining</subject><subject>Engineering</subject><subject>Industrial and Production Engineering</subject><subject>Machine shops</subject><subject>Material removal rate (machining)</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Surface properties</subject><subject>Titanium alloys</subject><subject>Titanium base alloys</subject><subject>Ultrasonic vibration</subject><subject>Vibration analysis</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2022</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kEtPwzAQhC0EEqXwBzhZ4mxYx_EjR1TKQyriUs6Wm2zaVHkUO6lofz2GIHHjNKvVzCfNEHLN4ZYD6LsAwDUwSDgDoyBlxxMy4akQTACXp2QCiTJMaGXOyUUI22hXXJkJ8csN-qYrDq1rqpyGqhlq11ddS-MT66pdU9e6-hCqEI-C4ucOfdVg27uaegzofL6hXUn36Psqj8-h7r0LXRtp-2rlR5gLEdBjQecPr5fkrHR1wKtfnZL3x_ly9swWb08vs_sFy4USPVuBlGA0llyAljwrlZSZdKlKEse1LpJVoTMuTSo0TyUCplKbVEcVPMtLIabkZuTufPcxYOjttht8LBNsooQ2YEQG0ZWMrtx3IXgs7S72c_5gOdjvbe24rY3b2p9t7TGGxBgK0dyu0f-h_0l9AbCbfcI</recordid><startdate>20220401</startdate><enddate>20220401</enddate><creator>Dong, Yinghuai</creator><creator>Liu, Jiajun</creator><creator>Li, Guangyan</creator><creator>Wang, Yan</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20220401</creationdate><title>Thermodynamic simulation modeling analysis and experimental research of vertical ultrasonic vibration assisted EDM</title><author>Dong, Yinghuai ; 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However, the material removal process of UEDM is complex, and there are many influencing factors. It is difficult to describe the material removal process accurately. In this study, based on the voltage variation during UEDM processing and combined with the heat transfer theory, the material removal model of TC4 titanium alloy under the condition of single pulse vertical UEDM is established. The material removal process of UEDM under different amplitudes is analyzed. The machining efficiency and surface quality of UEDM with different amplitude of ultrasonic vibration under the condition of vertical ultrasonic vibration are verified by UEDM experiments. The best material removal rate (MRR) can be obtained by adjusting the current and ultrasonic amplitude, which can improve the efficiency of UEDM.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-021-08604-z</doi><tpages>12</tpages><oa>free_for_read</oa></addata></record> |
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| source | SpringerLink Journals - AutoHoldings |
| subjects | Amplitudes CAE) and Design Computer-Aided Engineering (CAD Efficiency Electric discharge machining Engineering Industrial and Production Engineering Machine shops Material removal rate (machining) Mechanical Engineering Media Management Original Article Surface properties Titanium alloys Titanium base alloys Ultrasonic vibration Vibration analysis |
| title | Thermodynamic simulation modeling analysis and experimental research of vertical ultrasonic vibration assisted EDM |
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