Novel degradable acetal-linkage-containing epoxy resins with high thermal stability: synthesis and application in carbon fiber-reinforced plastics

Two novel types of degradable acetal-linkage-containing epoxy resins were synthesized through the addition reaction of 2,2-bis(4-hydroxycyclohexyl)propane (HBA) or 2,2-bis[4-(2-hydroxyethoxy)phenyl]propane (HOBA) with cyclohexane dimethanol vinyl glycidyl ether (CHDMVG). The thermal decomposition te...

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Veröffentlicht in:Polymer journal 2022-03, Vol.54 (3), p.313-322
Hauptverfasser: Kuroyanagi, Mayo, Yamaguchi, Ayaka, Hashimoto, Tamotsu, Urushisaki, Michio, Sakaguchi, Toshikazu, Kawabe, Kazumasa
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container_end_page 322
container_issue 3
container_start_page 313
container_title Polymer journal
container_volume 54
creator Kuroyanagi, Mayo
Yamaguchi, Ayaka
Hashimoto, Tamotsu
Urushisaki, Michio
Sakaguchi, Toshikazu
Kawabe, Kazumasa
description Two novel types of degradable acetal-linkage-containing epoxy resins were synthesized through the addition reaction of 2,2-bis(4-hydroxycyclohexyl)propane (HBA) or 2,2-bis[4-(2-hydroxyethoxy)phenyl]propane (HOBA) with cyclohexane dimethanol vinyl glycidyl ether (CHDMVG). The thermal decomposition temperatures ( T d ) of the cured HBA–CHDMVG (283 °C) and HOBA–CHDMVG (319 °C) epoxy resins indicated that they were more thermally stable than several previously reported acetal-linkage-containing epoxy resins. The Charpy impact test results demonstrated that the toughnesses of the HOBA–CHDMVG-based epoxy resin sheets and HOBA–CHDMVG-based carbon fiber-reinforced plastics (CFRPs) were higher than those of conventional bisphenol-A-based epoxy resin sheets and CFRPs. The HOBA–CHDMVG-based epoxy resin sheets were completely decomposed via hydrolysis under acidic conditions, and the hydrolysis products were soluble in a tetrahydrofuran–H 2 O mixed solvent. Furthermore, the carbon fibers of the HOBA–CHDMVG-based CFRPs were recovered via the decomposition of the matrix epoxy resin. In contrast, when H 2 O was the only solvent for the acid treatment, the HOBA–CHDMVG-based epoxy resin sheets and CFRPs did not undergo any changes. Therefore, we developed novel degradable epoxy resins, which easily decomposed in the presence of organic solvents, were stable in the absence of organic solvents and exhibited high thermal stability and remarkable toughness. Novel alcohol-derived degradable acetal-linkage-containing epoxy resins HBA–CHDMVG and HOBA–CHDMVG were synthesized. The thermal decomposition temperature of HOBA–CHDMVG was higher than 300 °C; moreover, HOBA–CHDMVG exhibited excellent Charpy impact strength. The cured HOBA–CHDMVG was completely decomposed during the hydrolysis reaction under acidic conditions, and the reaction products were soluble in a tetrahydrofuran/H 2 O mixed solvent. Furthermore, the carbon fibers in the carbon-fiber-reinforced plastic with a HOBA–CHDMVG matrix were recovered via the complete decomposition of HOBA–CHDMVG.
doi_str_mv 10.1038/s41428-021-00585-w
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The thermal decomposition temperatures ( T d ) of the cured HBA–CHDMVG (283 °C) and HOBA–CHDMVG (319 °C) epoxy resins indicated that they were more thermally stable than several previously reported acetal-linkage-containing epoxy resins. The Charpy impact test results demonstrated that the toughnesses of the HOBA–CHDMVG-based epoxy resin sheets and HOBA–CHDMVG-based carbon fiber-reinforced plastics (CFRPs) were higher than those of conventional bisphenol-A-based epoxy resin sheets and CFRPs. The HOBA–CHDMVG-based epoxy resin sheets were completely decomposed via hydrolysis under acidic conditions, and the hydrolysis products were soluble in a tetrahydrofuran–H 2 O mixed solvent. Furthermore, the carbon fibers of the HOBA–CHDMVG-based CFRPs were recovered via the decomposition of the matrix epoxy resin. In contrast, when H 2 O was the only solvent for the acid treatment, the HOBA–CHDMVG-based epoxy resin sheets and CFRPs did not undergo any changes. 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The thermal decomposition temperatures ( T d ) of the cured HBA–CHDMVG (283 °C) and HOBA–CHDMVG (319 °C) epoxy resins indicated that they were more thermally stable than several previously reported acetal-linkage-containing epoxy resins. The Charpy impact test results demonstrated that the toughnesses of the HOBA–CHDMVG-based epoxy resin sheets and HOBA–CHDMVG-based carbon fiber-reinforced plastics (CFRPs) were higher than those of conventional bisphenol-A-based epoxy resin sheets and CFRPs. The HOBA–CHDMVG-based epoxy resin sheets were completely decomposed via hydrolysis under acidic conditions, and the hydrolysis products were soluble in a tetrahydrofuran–H 2 O mixed solvent. Furthermore, the carbon fibers of the HOBA–CHDMVG-based CFRPs were recovered via the decomposition of the matrix epoxy resin. In contrast, when H 2 O was the only solvent for the acid treatment, the HOBA–CHDMVG-based epoxy resin sheets and CFRPs did not undergo any changes. Therefore, we developed novel degradable epoxy resins, which easily decomposed in the presence of organic solvents, were stable in the absence of organic solvents and exhibited high thermal stability and remarkable toughness. Novel alcohol-derived degradable acetal-linkage-containing epoxy resins HBA–CHDMVG and HOBA–CHDMVG were synthesized. The thermal decomposition temperature of HOBA–CHDMVG was higher than 300 °C; moreover, HOBA–CHDMVG exhibited excellent Charpy impact strength. The cured HOBA–CHDMVG was completely decomposed during the hydrolysis reaction under acidic conditions, and the reaction products were soluble in a tetrahydrofuran/H 2 O mixed solvent. Furthermore, the carbon fibers in the carbon-fiber-reinforced plastic with a HOBA–CHDMVG matrix were recovered via the complete decomposition of HOBA–CHDMVG.</abstract><cop>London</cop><pub>Nature Publishing Group UK</pub><doi>10.1038/s41428-021-00585-w</doi><tpages>10</tpages><orcidid>https://orcid.org/0000-0002-9716-3281</orcidid></addata></record>
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identifier ISSN: 0032-3896
ispartof Polymer journal, 2022-03, Vol.54 (3), p.313-322
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1349-0540
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subjects 639/166
704/172
Acetal resins
Biomaterials
Bioorganic Chemistry
Bisphenol A
Carbon fiber reinforced plastics
Carbon fiber reinforcement
Carbon-epoxy composites
Charpy impact test
Chemistry
Chemistry and Materials Science
Chemistry/Food Science
Cyclohexane
Decomposition
Decomposition reactions
Degradation
Epoxy resins
Fiber reinforced polymers
Hydrolysis
Impact strength
Original Article
Polymer Sciences
Propane
Reaction products
Sheets
Solvents
Surfaces and Interfaces
Tetrahydrofuran
Thermal decomposition
Thermal stability
Thin Films
title Novel degradable acetal-linkage-containing epoxy resins with high thermal stability: synthesis and application in carbon fiber-reinforced plastics
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