On the Influence of Alloy Composition on the Additive Manufacturability of Ni-Based Superalloys
The susceptibility of nickel-based superalloys to processing-induced crack formation during laser powder-bed additive manufacturing is studied. Twelve different alloys—some of existing (heritage) type but also other newly-designed ones—are considered. A strong inter-dependence of alloy composition a...
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| Veröffentlicht in: | Metallurgical and materials transactions. A, Physical metallurgy and materials science Physical metallurgy and materials science, 2022-03, Vol.53 (3), p.962-983 |
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| container_title | Metallurgical and materials transactions. A, Physical metallurgy and materials science |
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| creator | Ghoussoub, Joseph N. Tang, Yuanbo T. Dick-Cleland, William J. B. Németh, André A. N. Gong, Yilun McCartney, D. Graham Cocks, Alan C. F. Reed, Roger C. |
| description | The susceptibility of nickel-based superalloys to processing-induced crack formation during laser powder-bed additive manufacturing is studied. Twelve different alloys—some of existing (heritage) type but also other newly-designed ones—are considered. A strong inter-dependence of alloy composition and processability is demonstrated. Stereological procedures are developed to enable the two dominant defect types found—solidification cracks and solid-state ductility dip cracks—to be distinguished and quantified. Differential scanning calorimetry, creep stress relaxation tests at 1000 °C and measurements of tensile ductility at 800 °C are used to interpret the effects of alloy composition. A model for solid-state cracking is proposed, based on an incapacity to relax the thermal stress arising from constrained differential thermal contraction; its development is supported by experimental measurements using a constrained bar cooling test. A modified solidification cracking criterion is proposed based upon solidification range but including also a contribution from the stress relaxation effect. This work provides fundamental insights into the role of composition on the additive manufacturability of these materials. |
| doi_str_mv | 10.1007/s11661-021-06568-z |
| format | Article |
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B. ; Németh, André A. N. ; Gong, Yilun ; McCartney, D. Graham ; Cocks, Alan C. F. ; Reed, Roger C.</creator><creatorcontrib>Ghoussoub, Joseph N. ; Tang, Yuanbo T. ; Dick-Cleland, William J. B. ; Németh, André A. N. ; Gong, Yilun ; McCartney, D. Graham ; Cocks, Alan C. F. ; Reed, Roger C.</creatorcontrib><description>The susceptibility of nickel-based superalloys to processing-induced crack formation during laser powder-bed additive manufacturing is studied. Twelve different alloys—some of existing (heritage) type but also other newly-designed ones—are considered. A strong inter-dependence of alloy composition and processability is demonstrated. Stereological procedures are developed to enable the two dominant defect types found—solidification cracks and solid-state ductility dip cracks—to be distinguished and quantified. Differential scanning calorimetry, creep stress relaxation tests at 1000 °C and measurements of tensile ductility at 800 °C are used to interpret the effects of alloy composition. A model for solid-state cracking is proposed, based on an incapacity to relax the thermal stress arising from constrained differential thermal contraction; its development is supported by experimental measurements using a constrained bar cooling test. A modified solidification cracking criterion is proposed based upon solidification range but including also a contribution from the stress relaxation effect. This work provides fundamental insights into the role of composition on the additive manufacturability of these materials.</description><identifier>ISSN: 1073-5623</identifier><identifier>EISSN: 1543-1940</identifier><identifier>DOI: 10.1007/s11661-021-06568-z</identifier><language>eng</language><publisher>New York: Springer US</publisher><subject>Alloys ; Characterization and Evaluation of Materials ; Chemistry and Materials Science ; Composition effects ; Cracks ; Creep (materials) ; Differential thermal analysis ; Ductility ; Ductility tests ; Manufacturability ; Materials Science ; Metallic Materials ; Nanotechnology ; Nickel ; Nickel base alloys ; Original Research Article ; Solid state ; Solidification ; Stress relaxation ; Stress relaxation tests ; Structural Materials ; Superalloys ; Surfaces and Interfaces ; Thermal contraction ; Thermal stress ; Thin Films</subject><ispartof>Metallurgical and materials transactions. 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Stereological procedures are developed to enable the two dominant defect types found—solidification cracks and solid-state ductility dip cracks—to be distinguished and quantified. Differential scanning calorimetry, creep stress relaxation tests at 1000 °C and measurements of tensile ductility at 800 °C are used to interpret the effects of alloy composition. A model for solid-state cracking is proposed, based on an incapacity to relax the thermal stress arising from constrained differential thermal contraction; its development is supported by experimental measurements using a constrained bar cooling test. A modified solidification cracking criterion is proposed based upon solidification range but including also a contribution from the stress relaxation effect. 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| ispartof | Metallurgical and materials transactions. A, Physical metallurgy and materials science, 2022-03, Vol.53 (3), p.962-983 |
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| source | SpringerLink Journals - AutoHoldings |
| subjects | Alloys Characterization and Evaluation of Materials Chemistry and Materials Science Composition effects Cracks Creep (materials) Differential thermal analysis Ductility Ductility tests Manufacturability Materials Science Metallic Materials Nanotechnology Nickel Nickel base alloys Original Research Article Solid state Solidification Stress relaxation Stress relaxation tests Structural Materials Superalloys Surfaces and Interfaces Thermal contraction Thermal stress Thin Films |
| title | On the Influence of Alloy Composition on the Additive Manufacturability of Ni-Based Superalloys |
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