Effect of Build Height on Temperature Evolution and Thermally Induced Residual Stresses in Plasma Arc Additively Manufactured Stainless Steel
Plasma arc additive manufacturing (PAM) is receiving an increasing attention because of its efficiency of dimensional size and cost, as compared to other additive manufacturing (AM) techniques. Despite the capacity of building medium to large-scale components by PAM, the heat-transfer behavior could...
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| Veröffentlicht in: | Metallurgical and materials transactions. A, Physical metallurgy and materials science Physical metallurgy and materials science, 2022-02, Vol.53 (2), p.627-639 |
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| container_title | Metallurgical and materials transactions. A, Physical metallurgy and materials science |
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| creator | Hou, Peijun Mooraj, Shahryar Champagne, Victor K. Siopis, Matthew J. Liaw, Peter K. Gerasimidis, Simos Chen, Wen |
| description | Plasma arc additive manufacturing (PAM) is receiving an increasing attention because of its efficiency of dimensional size and cost, as compared to other additive manufacturing (AM) techniques. Despite the capacity of building medium to large-scale components by PAM, the heat-transfer behavior could be significantly influenced by component size (or build height) during processing. Understanding this build size effect on heat transfer is critical to predict the microstructure and mechanical properties and optimize the processing parameters. In the present work, the site-specific evolutions of the temperature and residual stresses along the build height were investigated under varying energy densities during PAM processing. A finite element method (FEM) was used to discretize and solve the thermomechanical partial differential equations (expressing the conservation of energy and momentum) governing the plasma arc additive manufacturing process. We studied the transient temperature and subsequent thermally induced residual-stress fields in PAM 304 stainless steel components with different deposition heights. Our study provides general insight into the residual-stress development in wire-based additively manufactured engineering materials. |
| doi_str_mv | 10.1007/s11661-021-06538-5 |
| format | Article |
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Despite the capacity of building medium to large-scale components by PAM, the heat-transfer behavior could be significantly influenced by component size (or build height) during processing. Understanding this build size effect on heat transfer is critical to predict the microstructure and mechanical properties and optimize the processing parameters. In the present work, the site-specific evolutions of the temperature and residual stresses along the build height were investigated under varying energy densities during PAM processing. A finite element method (FEM) was used to discretize and solve the thermomechanical partial differential equations (expressing the conservation of energy and momentum) governing the plasma arc additive manufacturing process. We studied the transient temperature and subsequent thermally induced residual-stress fields in PAM 304 stainless steel components with different deposition heights. 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A, Physical metallurgy and materials science, 2022-02, Vol.53 (2), p.627-639</ispartof><rights>The Minerals, Metals & Materials Society and ASM International 2021</rights><rights>The Minerals, Metals & Materials Society and ASM International 2021.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c319t-548de192a1f6d43135eddce43588a4b2753a3c2dd47d7cd8dcc616c4a87bc4443</citedby><cites>FETCH-LOGICAL-c319t-548de192a1f6d43135eddce43588a4b2753a3c2dd47d7cd8dcc616c4a87bc4443</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s11661-021-06538-5$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s11661-021-06538-5$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Hou, Peijun</creatorcontrib><creatorcontrib>Mooraj, Shahryar</creatorcontrib><creatorcontrib>Champagne, Victor K.</creatorcontrib><creatorcontrib>Siopis, Matthew J.</creatorcontrib><creatorcontrib>Liaw, Peter K.</creatorcontrib><creatorcontrib>Gerasimidis, Simos</creatorcontrib><creatorcontrib>Chen, Wen</creatorcontrib><title>Effect of Build Height on Temperature Evolution and Thermally Induced Residual Stresses in Plasma Arc Additively Manufactured Stainless Steel</title><title>Metallurgical and materials transactions. A, Physical metallurgy and materials science</title><addtitle>Metall Mater Trans A</addtitle><description>Plasma arc additive manufacturing (PAM) is receiving an increasing attention because of its efficiency of dimensional size and cost, as compared to other additive manufacturing (AM) techniques. Despite the capacity of building medium to large-scale components by PAM, the heat-transfer behavior could be significantly influenced by component size (or build height) during processing. Understanding this build size effect on heat transfer is critical to predict the microstructure and mechanical properties and optimize the processing parameters. In the present work, the site-specific evolutions of the temperature and residual stresses along the build height were investigated under varying energy densities during PAM processing. A finite element method (FEM) was used to discretize and solve the thermomechanical partial differential equations (expressing the conservation of energy and momentum) governing the plasma arc additive manufacturing process. We studied the transient temperature and subsequent thermally induced residual-stress fields in PAM 304 stainless steel components with different deposition heights. Our study provides general insight into the residual-stress development in wire-based additively manufactured engineering materials.</description><subject>Additive manufacturing</subject><subject>Characterization and Evaluation of Materials</subject><subject>Chemistry and Materials Science</subject><subject>Finite element method</subject><subject>Heat transfer</subject><subject>Manufacturing</subject><subject>Materials Science</subject><subject>Mechanical properties</subject><subject>Metallic Materials</subject><subject>Nanotechnology</subject><subject>Original Research Article</subject><subject>Partial differential equations</subject><subject>Plasma jets</subject><subject>Process parameters</subject><subject>Residual stress</subject><subject>Size effects</subject><subject>Stainless steel</subject><subject>Stainless steels</subject><subject>Stress distribution</subject><subject>Structural Materials</subject><subject>Surfaces and Interfaces</subject><subject>Thin Films</subject><issn>1073-5623</issn><issn>1543-1940</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2022</creationdate><recordtype>article</recordtype><sourceid>8G5</sourceid><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><sourceid>GNUQQ</sourceid><sourceid>GUQSH</sourceid><sourceid>M2O</sourceid><recordid>eNp9kMtKxDAUhosoqKMv4Crgupo0l7bLUcYLjCg6rkPMOZ2JpO2YtIIP4TsbreDOxeFc-L__wJ9lJ4yeMUrL88iYUiynRSoleZXLneyAScFzVgu6m2Za8lyqgu9nhzG-UkpZzdVB9rloGrQD6RtyMToP5AbdepP2jqyw3WIwwxiQLN57Pw4uXU0HZLXB0BrvP8htB6NFII8YHYzGk6chYIwYievIgzexNWQeLJkDuMG9Y0LuTDc2xn7bQpIb1_lEpAnRH2V7jfERj3_7LHu-Wqwub_Ll_fXt5XyZW87qIZeiAmR1YVijQHDGJQJYFFxWlREvRSm54bYAECWUFiqwVjFlhanKFyuE4LPsdPLdhv5txDjo134MXXqpC8XqWklZFklVTCob-hgDNnobXGvCh2ZUf8eup9h1il3_xK5lgvgExSTu1hj-rP-hvgB4RoeL</recordid><startdate>20220201</startdate><enddate>20220201</enddate><creator>Hou, Peijun</creator><creator>Mooraj, Shahryar</creator><creator>Champagne, Victor K.</creator><creator>Siopis, Matthew J.</creator><creator>Liaw, Peter K.</creator><creator>Gerasimidis, Simos</creator><creator>Chen, Wen</creator><general>Springer US</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>3V.</scope><scope>4T-</scope><scope>4U-</scope><scope>7SR</scope><scope>7XB</scope><scope>88I</scope><scope>8AF</scope><scope>8AO</scope><scope>8BQ</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>8FK</scope><scope>8G5</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>GNUQQ</scope><scope>GUQSH</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>KB.</scope><scope>L6V</scope><scope>M2O</scope><scope>M2P</scope><scope>M7S</scope><scope>MBDVC</scope><scope>PDBOC</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><scope>Q9U</scope><scope>S0X</scope></search><sort><creationdate>20220201</creationdate><title>Effect of Build Height on Temperature Evolution and Thermally Induced Residual Stresses in Plasma Arc Additively Manufactured Stainless Steel</title><author>Hou, Peijun ; Mooraj, Shahryar ; Champagne, Victor K. ; Siopis, Matthew J. ; Liaw, Peter K. ; Gerasimidis, Simos ; Chen, Wen</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c319t-548de192a1f6d43135eddce43588a4b2753a3c2dd47d7cd8dcc616c4a87bc4443</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2022</creationdate><topic>Additive manufacturing</topic><topic>Characterization and Evaluation of Materials</topic><topic>Chemistry and Materials Science</topic><topic>Finite element method</topic><topic>Heat transfer</topic><topic>Manufacturing</topic><topic>Materials Science</topic><topic>Mechanical properties</topic><topic>Metallic Materials</topic><topic>Nanotechnology</topic><topic>Original Research Article</topic><topic>Partial differential equations</topic><topic>Plasma jets</topic><topic>Process parameters</topic><topic>Residual stress</topic><topic>Size effects</topic><topic>Stainless steel</topic><topic>Stainless steels</topic><topic>Stress distribution</topic><topic>Structural Materials</topic><topic>Surfaces and Interfaces</topic><topic>Thin Films</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Hou, Peijun</creatorcontrib><creatorcontrib>Mooraj, Shahryar</creatorcontrib><creatorcontrib>Champagne, Victor K.</creatorcontrib><creatorcontrib>Siopis, Matthew J.</creatorcontrib><creatorcontrib>Liaw, Peter K.</creatorcontrib><creatorcontrib>Gerasimidis, Simos</creatorcontrib><creatorcontrib>Chen, Wen</creatorcontrib><collection>CrossRef</collection><collection>ProQuest Central (Corporate)</collection><collection>Docstoc</collection><collection>University Readers</collection><collection>Engineered Materials Abstracts</collection><collection>ProQuest Central (purchase pre-March 2016)</collection><collection>Science Database (Alumni Edition)</collection><collection>STEM Database</collection><collection>ProQuest Pharma Collection</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>ProQuest Central (Alumni) (purchase pre-March 2016)</collection><collection>Research Library (Alumni Edition)</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>ProQuest Central Student</collection><collection>Research Library Prep</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>Materials Science Database</collection><collection>ProQuest Engineering Collection</collection><collection>Research Library</collection><collection>Science Database</collection><collection>Engineering Database</collection><collection>Research Library (Corporate)</collection><collection>Materials Science Collection</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><collection>ProQuest Central Basic</collection><collection>SIRS Editorial</collection><jtitle>Metallurgical and materials transactions. 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| subjects | Additive manufacturing Characterization and Evaluation of Materials Chemistry and Materials Science Finite element method Heat transfer Manufacturing Materials Science Mechanical properties Metallic Materials Nanotechnology Original Research Article Partial differential equations Plasma jets Process parameters Residual stress Size effects Stainless steel Stainless steels Stress distribution Structural Materials Surfaces and Interfaces Thin Films |
| title | Effect of Build Height on Temperature Evolution and Thermally Induced Residual Stresses in Plasma Arc Additively Manufactured Stainless Steel |
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