Investigation of current-assisted electromagnetic tensile forming for sheet metal
Electromagnetic forming (EMF) can greatly improve the materials forming limit, but how to improve the energy utilization of EMF is an urgent problem to be solved. In this paper, the method of current assisted electromagnetic forming (CA-EMF) was proposed and compared the deformation process with tra...
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Veröffentlicht in: | International journal of advanced manufacturing technology 2022-02, Vol.118 (7-8), p.2221-2232 |
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creator | Huang, Changqing Liu, Hongsheng Cui, Xiaohui Xiao, Ang Long, Zhengcheng Yu, Hailiang |
description | Electromagnetic forming (EMF) can greatly improve the materials forming limit, but how to improve the energy utilization of EMF is an urgent problem to be solved. In this paper, the method of current assisted electromagnetic forming (CA-EMF) was proposed and compared the deformation process with traditional EMF. Three forming schemes were carried out to analyze the effects of steel die and bridge structure on current distribution and deformation result of sheet metal. The results show that steel die which is commonly used in traditional EMF was not suitable for CA-EMF. Then, the epoxy plate die with good insulation is used to replace steel die, and a bridge structure is used to form a current loop with the sheet during CA-EMF process. Thus, the current density and electromagnetic force in the deformation area of the sheet were significantly increased. Therefore, CA-EMF is an effective means of improving the plastic deformation effect of metals. The sheet-deformed profile and forming height obtained from experiment and simulation were compared, and the correctness of simulation was proved. |
doi_str_mv | 10.1007/s00170-021-08025-y |
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In this paper, the method of current assisted electromagnetic forming (CA-EMF) was proposed and compared the deformation process with traditional EMF. Three forming schemes were carried out to analyze the effects of steel die and bridge structure on current distribution and deformation result of sheet metal. The results show that steel die which is commonly used in traditional EMF was not suitable for CA-EMF. Then, the epoxy plate die with good insulation is used to replace steel die, and a bridge structure is used to form a current loop with the sheet during CA-EMF process. Thus, the current density and electromagnetic force in the deformation area of the sheet were significantly increased. Therefore, CA-EMF is an effective means of improving the plastic deformation effect of metals. The sheet-deformed profile and forming height obtained from experiment and simulation were compared, and the correctness of simulation was proved.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-021-08025-y</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Advanced manufacturing technologies ; Aluminum alloys ; Bridges ; CAE) and Design ; Computer-Aided Engineering (CAD ; Crack propagation ; Current distribution ; Deformation ; Deformation effects ; Dies ; Efficiency ; Electromagnetic forces ; Electromagnetic forming ; Energy ; Energy utilization ; Engineering ; Forming limits ; Industrial and Production Engineering ; Mechanical Engineering ; Media Management ; Metal sheets ; Original Article ; Plastic deformation ; Power supply ; Simulation ; Steel ; Titanium alloys</subject><ispartof>International journal of advanced manufacturing technology, 2022-02, Vol.118 (7-8), p.2221-2232</ispartof><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021</rights><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c319t-134140d341d972aa7f6ae6e7c5f7453231517e860766559b2f73616b4ff5f3ea3</citedby><cites>FETCH-LOGICAL-c319t-134140d341d972aa7f6ae6e7c5f7453231517e860766559b2f73616b4ff5f3ea3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-021-08025-y$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-021-08025-y$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>315,781,785,27928,27929,41492,42561,51323</link.rule.ids></links><search><creatorcontrib>Huang, Changqing</creatorcontrib><creatorcontrib>Liu, Hongsheng</creatorcontrib><creatorcontrib>Cui, Xiaohui</creatorcontrib><creatorcontrib>Xiao, Ang</creatorcontrib><creatorcontrib>Long, Zhengcheng</creatorcontrib><creatorcontrib>Yu, Hailiang</creatorcontrib><title>Investigation of current-assisted electromagnetic tensile forming for sheet metal</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>Electromagnetic forming (EMF) can greatly improve the materials forming limit, but how to improve the energy utilization of EMF is an urgent problem to be solved. In this paper, the method of current assisted electromagnetic forming (CA-EMF) was proposed and compared the deformation process with traditional EMF. Three forming schemes were carried out to analyze the effects of steel die and bridge structure on current distribution and deformation result of sheet metal. The results show that steel die which is commonly used in traditional EMF was not suitable for CA-EMF. Then, the epoxy plate die with good insulation is used to replace steel die, and a bridge structure is used to form a current loop with the sheet during CA-EMF process. Thus, the current density and electromagnetic force in the deformation area of the sheet were significantly increased. Therefore, CA-EMF is an effective means of improving the plastic deformation effect of metals. The sheet-deformed profile and forming height obtained from experiment and simulation were compared, and the correctness of simulation was proved.</description><subject>Advanced manufacturing technologies</subject><subject>Aluminum alloys</subject><subject>Bridges</subject><subject>CAE) and Design</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Crack propagation</subject><subject>Current distribution</subject><subject>Deformation</subject><subject>Deformation effects</subject><subject>Dies</subject><subject>Efficiency</subject><subject>Electromagnetic forces</subject><subject>Electromagnetic forming</subject><subject>Energy</subject><subject>Energy utilization</subject><subject>Engineering</subject><subject>Forming limits</subject><subject>Industrial and Production Engineering</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Metal sheets</subject><subject>Original Article</subject><subject>Plastic deformation</subject><subject>Power supply</subject><subject>Simulation</subject><subject>Steel</subject><subject>Titanium alloys</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2022</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kE9LAzEQxYMoWKtfwNOC5-gk2SS7Ryn-KRRE0HNIt5N1y262JqnQb2_qCt68zLv83puZR8g1g1sGoO8iANNAgTMKFXBJDydkxkohqAAmT8kMuKqo0Ko6JxcxbjOumKpm5HXpvzCmrrWpG30xuqLZh4A-URtjFxNuCuyxSWEcbOsxdU2R0Meux8KNYeh8e9QifiCmYsBk-0ty5mwf8epX5-T98eFt8UxXL0_Lxf2KNoLViTJRshI2eW5qza3VTllUqBvpdCkFF0wyjZUCrZSU9Zo7LfLJ69I56QRaMSc3U-4ujJ_7_IPZjvvg80rDFasVg1LqTPGJasIYY0BndqEbbDgYBuZYnZmqM7k681OdOWSTmEwxw77F8Bf9j-sbbYhyBA</recordid><startdate>20220201</startdate><enddate>20220201</enddate><creator>Huang, Changqing</creator><creator>Liu, Hongsheng</creator><creator>Cui, Xiaohui</creator><creator>Xiao, Ang</creator><creator>Long, Zhengcheng</creator><creator>Yu, Hailiang</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20220201</creationdate><title>Investigation of current-assisted electromagnetic tensile forming for sheet metal</title><author>Huang, Changqing ; 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In this paper, the method of current assisted electromagnetic forming (CA-EMF) was proposed and compared the deformation process with traditional EMF. Three forming schemes were carried out to analyze the effects of steel die and bridge structure on current distribution and deformation result of sheet metal. The results show that steel die which is commonly used in traditional EMF was not suitable for CA-EMF. Then, the epoxy plate die with good insulation is used to replace steel die, and a bridge structure is used to form a current loop with the sheet during CA-EMF process. Thus, the current density and electromagnetic force in the deformation area of the sheet were significantly increased. Therefore, CA-EMF is an effective means of improving the plastic deformation effect of metals. The sheet-deformed profile and forming height obtained from experiment and simulation were compared, and the correctness of simulation was proved.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-021-08025-y</doi><tpages>12</tpages></addata></record> |
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subjects | Advanced manufacturing technologies Aluminum alloys Bridges CAE) and Design Computer-Aided Engineering (CAD Crack propagation Current distribution Deformation Deformation effects Dies Efficiency Electromagnetic forces Electromagnetic forming Energy Energy utilization Engineering Forming limits Industrial and Production Engineering Mechanical Engineering Media Management Metal sheets Original Article Plastic deformation Power supply Simulation Steel Titanium alloys |
title | Investigation of current-assisted electromagnetic tensile forming for sheet metal |
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