Experimental research on the top burr formation in micro milling

The top burr is the common problem that faced in micro milling and presents the significant effect on the machining quality. The top burr minimization is desired to achieve high precision machining in micro milling. In this paper, the top burr formation mechanisms are analyzed, and then micro millin...

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Veröffentlicht in:International journal of advanced manufacturing technology 2021-12, Vol.117 (11-12), p.3477-3486
Hauptverfasser: Wu, Xian, Du, Mingyang, Shen, Jianyun, Jiang, Feng, Li, Yuan, Liu, Li
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container_issue 11-12
container_start_page 3477
container_title International journal of advanced manufacturing technology
container_volume 117
creator Wu, Xian
Du, Mingyang
Shen, Jianyun
Jiang, Feng
Li, Yuan
Liu, Li
description The top burr is the common problem that faced in micro milling and presents the significant effect on the machining quality. The top burr minimization is desired to achieve high precision machining in micro milling. In this paper, the top burr formation mechanisms are analyzed, and then micro milling experiments are conducted to investigate the effect of machining parameters on the morphology and size of top burr. It is found that the top burr formation is caused by the unexpected material plastic side flow at the top side, which is an unresisted free surface with low support stiffness during micro milling. The unseparated chips that are connecting on the top side greatly increase top burr. The optimal machining strategies are suggested to minimize top burr.
doi_str_mv 10.1007/s00170-021-07916-4
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subjects Accuracy
Advanced manufacturing technologies
Aluminum
CAE) and Design
Computer-Aided Engineering (CAD
Engineering
Experiments
Free surfaces
Industrial and Production Engineering
Manufacturing
Mechanical Engineering
Media Management
Milling (machining)
Morphology
Optimization
Original Article
Precision machining
Process parameters
Stainless steel
Stiffness
title Experimental research on the top burr formation in micro milling
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