Effects of Carburizing Processes on Nodular Cast Iron with Variations in Temperature, Time and Cooling System
Nodular Cast Iron have ductile properties when added with elements of magnesium or cerium and this will cause the ductility range of 10-20% increase, hardness and low tensile strength, easy to be formed compared to alloy steel (alloy steel) or high carbon steel (high carbon steel) and the price is r...
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Veröffentlicht in: | Journal of physics. Conference series 2020-04, Vol.1500 (1), p.12087 |
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creator | Effendi, Sairul Firdaus Karmin Romli Homzah, Ozkar F. Eka Fernandes, Yogi |
description | Nodular Cast Iron have ductile properties when added with elements of magnesium or cerium and this will cause the ductility range of 10-20% increase, hardness and low tensile strength, easy to be formed compared to alloy steel (alloy steel) or high carbon steel (high carbon steel) and the price is relatively cheap, making this material widely used as a basic material (raw material) for the manufacture of a product. To get hard properties on the surface, this material can be carried out a surface hardness process, so that the product can be functioned according to its application. Way that can be done to increase surface hardness as well as low carbon steel strength is by adding carbon elements to the steel which is commonly known as carburizing. The carburizing process is carried out on a muffle furnace specifically heat treatment that is easy to operate in setting the heating temperature, heating speed and holding time. In this research, it is designed and carried out on low carbon steel using carburization media with a ratio of 70% activated carbon and 30%, calcium carbonate (CaCO3) at 900°C heating temperature, holding time variations of 2, 3 and 4 hours respectively, then proceed with the process cooling or double quenching. The results of this study are expected to obtain a product made with cast iron nodular material, so it can the economic value of the product. |
doi_str_mv | 10.1088/1742-6596/1500/1/012087 |
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To get hard properties on the surface, this material can be carried out a surface hardness process, so that the product can be functioned according to its application. Way that can be done to increase surface hardness as well as low carbon steel strength is by adding carbon elements to the steel which is commonly known as carburizing. The carburizing process is carried out on a muffle furnace specifically heat treatment that is easy to operate in setting the heating temperature, heating speed and holding time. In this research, it is designed and carried out on low carbon steel using carburization media with a ratio of 70% activated carbon and 30%, calcium carbonate (CaCO3) at 900°C heating temperature, holding time variations of 2, 3 and 4 hours respectively, then proceed with the process cooling or double quenching. The results of this study are expected to obtain a product made with cast iron nodular material, so it can the economic value of the product.</description><identifier>ISSN: 1742-6588</identifier><identifier>EISSN: 1742-6596</identifier><identifier>DOI: 10.1088/1742-6596/1500/1/012087</identifier><language>eng</language><publisher>Bristol: IOP Publishing</publisher><subject>Activated carbon ; Alloy steels ; Calcium carbonate ; Carburization (corrosion) ; Carburizing ; Cast iron ; Cerium ; Cooling systems ; Heat treatment ; High carbon steels ; Low carbon steel ; Low carbon steels ; Magnesium ; Muffle furnaces ; Nodular cast iron ; Nodular iron ; Physics ; Quenching ; Surface hardness ; Tensile strength</subject><ispartof>Journal of physics. Conference series, 2020-04, Vol.1500 (1), p.12087</ispartof><rights>Published under licence by IOP Publishing Ltd</rights><rights>2020. This work is published under http://creativecommons.org/licenses/by/3.0/ (the “License”). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://iopscience.iop.org/article/10.1088/1742-6596/1500/1/012087/pdf$$EPDF$$P50$$Giop$$Hfree_for_read</linktopdf><link.rule.ids>314,776,780,27903,27904,38847,38869,53818,53845</link.rule.ids></links><search><creatorcontrib>Effendi, Sairul</creatorcontrib><creatorcontrib>Firdaus</creatorcontrib><creatorcontrib>Karmin</creatorcontrib><creatorcontrib>Romli</creatorcontrib><creatorcontrib>Homzah, Ozkar F.</creatorcontrib><creatorcontrib>Eka Fernandes, Yogi</creatorcontrib><title>Effects of Carburizing Processes on Nodular Cast Iron with Variations in Temperature, Time and Cooling System</title><title>Journal of physics. Conference series</title><addtitle>J. Phys.: Conf. Ser</addtitle><description>Nodular Cast Iron have ductile properties when added with elements of magnesium or cerium and this will cause the ductility range of 10-20% increase, hardness and low tensile strength, easy to be formed compared to alloy steel (alloy steel) or high carbon steel (high carbon steel) and the price is relatively cheap, making this material widely used as a basic material (raw material) for the manufacture of a product. To get hard properties on the surface, this material can be carried out a surface hardness process, so that the product can be functioned according to its application. Way that can be done to increase surface hardness as well as low carbon steel strength is by adding carbon elements to the steel which is commonly known as carburizing. The carburizing process is carried out on a muffle furnace specifically heat treatment that is easy to operate in setting the heating temperature, heating speed and holding time. In this research, it is designed and carried out on low carbon steel using carburization media with a ratio of 70% activated carbon and 30%, calcium carbonate (CaCO3) at 900°C heating temperature, holding time variations of 2, 3 and 4 hours respectively, then proceed with the process cooling or double quenching. The results of this study are expected to obtain a product made with cast iron nodular material, so it can the economic value of the product.</description><subject>Activated carbon</subject><subject>Alloy steels</subject><subject>Calcium carbonate</subject><subject>Carburization (corrosion)</subject><subject>Carburizing</subject><subject>Cast iron</subject><subject>Cerium</subject><subject>Cooling systems</subject><subject>Heat treatment</subject><subject>High carbon steels</subject><subject>Low carbon steel</subject><subject>Low carbon steels</subject><subject>Magnesium</subject><subject>Muffle furnaces</subject><subject>Nodular cast iron</subject><subject>Nodular iron</subject><subject>Physics</subject><subject>Quenching</subject><subject>Surface hardness</subject><subject>Tensile strength</subject><issn>1742-6588</issn><issn>1742-6596</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2020</creationdate><recordtype>article</recordtype><sourceid>O3W</sourceid><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNqFkFFLwzAQx4MoOKefwYCv1ubaJe0epUwdDBWcvoY0STVjbWqSIvPTmzKZjx4Hd9zd_3_wQ-gSyA2QskyhmGUJo3OWAiUkhZRARsriCE0Om-NDX5an6Mz7DSF5jGKC2kXTaBk8tg2uhKsHZ75N946fnZXaex0XHX60atgKFw98wEsXJ18mfOA34YwIxnYemw6vddtrJ8Lg9DVem1Zj0SlcWbsd_V52Puj2HJ00Yuv1xW-dote7xbp6SFZP98vqdpXIrKAhKUHFLBjVStRC0qZspIIZrRnLhIpjkLIW0AAIRnIqlGQ56BpqrWqQiuZTdLX37Z39HLQPfGMH18WXPKNsXpQFiwSmqNhfSWe9d7rhvTOtcDsOhI9s-UiNjwT5yJYD37ONynyvNLb_s_5P9QP_zX1a</recordid><startdate>20200401</startdate><enddate>20200401</enddate><creator>Effendi, Sairul</creator><creator>Firdaus</creator><creator>Karmin</creator><creator>Romli</creator><creator>Homzah, Ozkar F.</creator><creator>Eka Fernandes, Yogi</creator><general>IOP Publishing</general><scope>O3W</scope><scope>TSCCA</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>ARAPS</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>H8D</scope><scope>HCIFZ</scope><scope>L7M</scope><scope>P5Z</scope><scope>P62</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope></search><sort><creationdate>20200401</creationdate><title>Effects of Carburizing Processes on Nodular Cast Iron with Variations in Temperature, Time and Cooling System</title><author>Effendi, Sairul ; Firdaus ; Karmin ; Romli ; Homzah, Ozkar F. ; Eka Fernandes, Yogi</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c275t-81d81d765edabac5f8fcd145b662ad65e1ccba1f11a6035adc631eb1bedb1cd53</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2020</creationdate><topic>Activated carbon</topic><topic>Alloy steels</topic><topic>Calcium carbonate</topic><topic>Carburization (corrosion)</topic><topic>Carburizing</topic><topic>Cast iron</topic><topic>Cerium</topic><topic>Cooling systems</topic><topic>Heat treatment</topic><topic>High carbon steels</topic><topic>Low carbon steel</topic><topic>Low carbon steels</topic><topic>Magnesium</topic><topic>Muffle furnaces</topic><topic>Nodular cast iron</topic><topic>Nodular iron</topic><topic>Physics</topic><topic>Quenching</topic><topic>Surface hardness</topic><topic>Tensile strength</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Effendi, Sairul</creatorcontrib><creatorcontrib>Firdaus</creatorcontrib><creatorcontrib>Karmin</creatorcontrib><creatorcontrib>Romli</creatorcontrib><creatorcontrib>Homzah, Ozkar F.</creatorcontrib><creatorcontrib>Eka Fernandes, Yogi</creatorcontrib><collection>IOP Publishing Free Content</collection><collection>IOPscience (Open Access)</collection><collection>CrossRef</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>Advanced Technologies & Aerospace Collection</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>Aerospace Database</collection><collection>SciTech Premium Collection</collection><collection>Advanced Technologies Database with Aerospace</collection><collection>Advanced Technologies & Aerospace Database</collection><collection>ProQuest Advanced Technologies & Aerospace Collection</collection><collection>Publicly Available Content Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><jtitle>Journal of physics. 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The carburizing process is carried out on a muffle furnace specifically heat treatment that is easy to operate in setting the heating temperature, heating speed and holding time. In this research, it is designed and carried out on low carbon steel using carburization media with a ratio of 70% activated carbon and 30%, calcium carbonate (CaCO3) at 900°C heating temperature, holding time variations of 2, 3 and 4 hours respectively, then proceed with the process cooling or double quenching. The results of this study are expected to obtain a product made with cast iron nodular material, so it can the economic value of the product.</abstract><cop>Bristol</cop><pub>IOP Publishing</pub><doi>10.1088/1742-6596/1500/1/012087</doi><tpages>7</tpages><oa>free_for_read</oa></addata></record> |
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subjects | Activated carbon Alloy steels Calcium carbonate Carburization (corrosion) Carburizing Cast iron Cerium Cooling systems Heat treatment High carbon steels Low carbon steel Low carbon steels Magnesium Muffle furnaces Nodular cast iron Nodular iron Physics Quenching Surface hardness Tensile strength |
title | Effects of Carburizing Processes on Nodular Cast Iron with Variations in Temperature, Time and Cooling System |
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