Experimental and Numerical Investigation of Temperature Distribution in the Cutting Zone with Different Coated Tools in Orthogonal Turning Operations

In orthogonal turning operations, the mechanical energy is converted into heat. The generated heat influences tool life and wear, and the accuracy and quality of workpieces. In the current work, the temperature distribution at cutting zone was studied experimentally and numerically. The K-type therm...

Ausführliche Beschreibung

Gespeichert in:
Bibliographische Detailangaben
Veröffentlicht in:IOP conference series. Materials Science and Engineering 2020-01, Vol.671 (1), p.12016
Hauptverfasser: Sahib, Basim S., Nassrullah, Karrar S.
Format: Artikel
Sprache:eng
Schlagworte:
Online-Zugang:Volltext
Tags: Tag hinzufügen
Keine Tags, Fügen Sie den ersten Tag hinzu!
container_end_page
container_issue 1
container_start_page 12016
container_title IOP conference series. Materials Science and Engineering
container_volume 671
creator Sahib, Basim S.
Nassrullah, Karrar S.
description In orthogonal turning operations, the mechanical energy is converted into heat. The generated heat influences tool life and wear, and the accuracy and quality of workpieces. In the current work, the temperature distribution at cutting zone was studied experimentally and numerically. The K-type thermocouple was utilized to measure the cutting zone temperature during turning process for steel AISI 1010. DEFORM-2D has been utilized to simulate the turning operation, which was carried out using many coated and uncoated carbide tools. The experimental tests were implemented at constant depth of cut with different feed rates and cutting speeds. The results of numerical and experimental tests are illustrated. The influences of coated and uncoated tools, feed rate and cutting speed in temperature distribution at cutting zone are discussed, whereby the TiN/Al2O3/TiCN coated tool has the lowest temperature distribution at cutting zone compared to the other coated and uncoated tools, while the uncoated tool has the highest temperature distribution compared to coated cutting tools. Also, the increasing of cutting speed and feed rate led to an increase of temperature at the cutting zone.
doi_str_mv 10.1088/1757-899X/671/1/012016
format Article
fullrecord <record><control><sourceid>proquest_iop_j</sourceid><recordid>TN_cdi_proquest_journals_2561423672</recordid><sourceformat>XML</sourceformat><sourcesystem>PC</sourcesystem><sourcerecordid>2561423672</sourcerecordid><originalsourceid>FETCH-LOGICAL-c3226-a2f5cebe8ee97e484950ff2a7b4a8c054178c6a21ab5f996646c3d5b965dd72f3</originalsourceid><addsrcrecordid>eNqFkd9OwyAUxhujiXP6CobEG29mgbXQXpo5dcl0F87EeENoCxvLBhWofx7E95WuZsbExCvgnN_5zuE7UXSK4AWCWRYjmtJBludPMaEoRjFEGCKyF_V2if3dPUOH0ZFzKwgJTRLYiz7H77WwaiO052vAdQXum00IlOE10a_CebXgXhkNjARzsQkw940V4Eo5b1XRbHNKA78UYNR4r_QCPBstwJvyy0BJKWwQByPDvajA3Ji1a_mZ9UuzMDr0mTdWt2WzrXjQc8fRgeRrJ06-z370eD2ej24H09nNZHQ5HZRDjMmAY5mWohCZEDkVSZbkKZQSc1okPCthmiCalYRjxItU5jkhCSmHVVrkJK0qiuWwH511urU1L034LFuZMExoyXBKUIKHhOJAkY4qrXHOCsnq4Bi3HwxB1q6Ate6y1mkWVsAQ61YQCs-7QmXqH-W7h_EvjNVVOwn-A_1H_wtiPplg</addsrcrecordid><sourcetype>Aggregation Database</sourcetype><iscdi>true</iscdi><recordtype>article</recordtype><pqid>2561423672</pqid></control><display><type>article</type><title>Experimental and Numerical Investigation of Temperature Distribution in the Cutting Zone with Different Coated Tools in Orthogonal Turning Operations</title><source>Elektronische Zeitschriftenbibliothek - Frei zugängliche E-Journals</source><source>Institute of Physics Open Access Journal Titles</source><source>IOPscience extra</source><source>Free Full-Text Journals in Chemistry</source><creator>Sahib, Basim S. ; Nassrullah, Karrar S.</creator><creatorcontrib>Sahib, Basim S. ; Nassrullah, Karrar S.</creatorcontrib><description>In orthogonal turning operations, the mechanical energy is converted into heat. The generated heat influences tool life and wear, and the accuracy and quality of workpieces. In the current work, the temperature distribution at cutting zone was studied experimentally and numerically. The K-type thermocouple was utilized to measure the cutting zone temperature during turning process for steel AISI 1010. DEFORM-2D has been utilized to simulate the turning operation, which was carried out using many coated and uncoated carbide tools. The experimental tests were implemented at constant depth of cut with different feed rates and cutting speeds. The results of numerical and experimental tests are illustrated. The influences of coated and uncoated tools, feed rate and cutting speed in temperature distribution at cutting zone are discussed, whereby the TiN/Al2O3/TiCN coated tool has the lowest temperature distribution at cutting zone compared to the other coated and uncoated tools, while the uncoated tool has the highest temperature distribution compared to coated cutting tools. Also, the increasing of cutting speed and feed rate led to an increase of temperature at the cutting zone.</description><identifier>ISSN: 1757-8981</identifier><identifier>EISSN: 1757-899X</identifier><identifier>DOI: 10.1088/1757-899X/671/1/012016</identifier><language>eng</language><publisher>Bristol: IOP Publishing</publisher><subject>Aluminum oxide ; Carbide tools ; Coated Tools ; Cutting parameters ; Cutting speed ; Cutting tools ; Feed rate ; FEM ; Low carbon steels ; Orthogonal Turning ; Temperature ; Temperature Distribution ; Thermocouples ; Titanium carbonitride ; Tool life ; Tool wear ; Turning (machining) ; Workpieces</subject><ispartof>IOP conference series. Materials Science and Engineering, 2020-01, Vol.671 (1), p.12016</ispartof><rights>Published under licence by IOP Publishing Ltd</rights><rights>2020. This work is published under http://creativecommons.org/licenses/by/3.0/ (the “License”). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c3226-a2f5cebe8ee97e484950ff2a7b4a8c054178c6a21ab5f996646c3d5b965dd72f3</citedby><cites>FETCH-LOGICAL-c3226-a2f5cebe8ee97e484950ff2a7b4a8c054178c6a21ab5f996646c3d5b965dd72f3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://iopscience.iop.org/article/10.1088/1757-899X/671/1/012016/pdf$$EPDF$$P50$$Giop$$Hfree_for_read</linktopdf><link.rule.ids>315,781,785,27929,27930,38873,38895,53845,53872</link.rule.ids></links><search><creatorcontrib>Sahib, Basim S.</creatorcontrib><creatorcontrib>Nassrullah, Karrar S.</creatorcontrib><title>Experimental and Numerical Investigation of Temperature Distribution in the Cutting Zone with Different Coated Tools in Orthogonal Turning Operations</title><title>IOP conference series. Materials Science and Engineering</title><addtitle>IOP Conf. Ser.: Mater. Sci. Eng</addtitle><description>In orthogonal turning operations, the mechanical energy is converted into heat. The generated heat influences tool life and wear, and the accuracy and quality of workpieces. In the current work, the temperature distribution at cutting zone was studied experimentally and numerically. The K-type thermocouple was utilized to measure the cutting zone temperature during turning process for steel AISI 1010. DEFORM-2D has been utilized to simulate the turning operation, which was carried out using many coated and uncoated carbide tools. The experimental tests were implemented at constant depth of cut with different feed rates and cutting speeds. The results of numerical and experimental tests are illustrated. The influences of coated and uncoated tools, feed rate and cutting speed in temperature distribution at cutting zone are discussed, whereby the TiN/Al2O3/TiCN coated tool has the lowest temperature distribution at cutting zone compared to the other coated and uncoated tools, while the uncoated tool has the highest temperature distribution compared to coated cutting tools. Also, the increasing of cutting speed and feed rate led to an increase of temperature at the cutting zone.</description><subject>Aluminum oxide</subject><subject>Carbide tools</subject><subject>Coated Tools</subject><subject>Cutting parameters</subject><subject>Cutting speed</subject><subject>Cutting tools</subject><subject>Feed rate</subject><subject>FEM</subject><subject>Low carbon steels</subject><subject>Orthogonal Turning</subject><subject>Temperature</subject><subject>Temperature Distribution</subject><subject>Thermocouples</subject><subject>Titanium carbonitride</subject><subject>Tool life</subject><subject>Tool wear</subject><subject>Turning (machining)</subject><subject>Workpieces</subject><issn>1757-8981</issn><issn>1757-899X</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2020</creationdate><recordtype>article</recordtype><sourceid>O3W</sourceid><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNqFkd9OwyAUxhujiXP6CobEG29mgbXQXpo5dcl0F87EeENoCxvLBhWofx7E95WuZsbExCvgnN_5zuE7UXSK4AWCWRYjmtJBludPMaEoRjFEGCKyF_V2if3dPUOH0ZFzKwgJTRLYiz7H77WwaiO052vAdQXum00IlOE10a_CebXgXhkNjARzsQkw940V4Eo5b1XRbHNKA78UYNR4r_QCPBstwJvyy0BJKWwQByPDvajA3Ji1a_mZ9UuzMDr0mTdWt2WzrXjQc8fRgeRrJ06-z370eD2ej24H09nNZHQ5HZRDjMmAY5mWohCZEDkVSZbkKZQSc1okPCthmiCalYRjxItU5jkhCSmHVVrkJK0qiuWwH511urU1L034LFuZMExoyXBKUIKHhOJAkY4qrXHOCsnq4Bi3HwxB1q6Ate6y1mkWVsAQ61YQCs-7QmXqH-W7h_EvjNVVOwn-A_1H_wtiPplg</recordid><startdate>20200101</startdate><enddate>20200101</enddate><creator>Sahib, Basim S.</creator><creator>Nassrullah, Karrar S.</creator><general>IOP Publishing</general><scope>O3W</scope><scope>TSCCA</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>KB.</scope><scope>L6V</scope><scope>M7S</scope><scope>PDBOC</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20200101</creationdate><title>Experimental and Numerical Investigation of Temperature Distribution in the Cutting Zone with Different Coated Tools in Orthogonal Turning Operations</title><author>Sahib, Basim S. ; Nassrullah, Karrar S.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c3226-a2f5cebe8ee97e484950ff2a7b4a8c054178c6a21ab5f996646c3d5b965dd72f3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2020</creationdate><topic>Aluminum oxide</topic><topic>Carbide tools</topic><topic>Coated Tools</topic><topic>Cutting parameters</topic><topic>Cutting speed</topic><topic>Cutting tools</topic><topic>Feed rate</topic><topic>FEM</topic><topic>Low carbon steels</topic><topic>Orthogonal Turning</topic><topic>Temperature</topic><topic>Temperature Distribution</topic><topic>Thermocouples</topic><topic>Titanium carbonitride</topic><topic>Tool life</topic><topic>Tool wear</topic><topic>Turning (machining)</topic><topic>Workpieces</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Sahib, Basim S.</creatorcontrib><creatorcontrib>Nassrullah, Karrar S.</creatorcontrib><collection>Institute of Physics Open Access Journal Titles</collection><collection>IOPscience (Open Access)</collection><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science &amp; Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>Materials Science Database</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>Materials Science Collection</collection><collection>Access via ProQuest (Open Access)</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>IOP conference series. Materials Science and Engineering</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Sahib, Basim S.</au><au>Nassrullah, Karrar S.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Experimental and Numerical Investigation of Temperature Distribution in the Cutting Zone with Different Coated Tools in Orthogonal Turning Operations</atitle><jtitle>IOP conference series. Materials Science and Engineering</jtitle><addtitle>IOP Conf. Ser.: Mater. Sci. Eng</addtitle><date>2020-01-01</date><risdate>2020</risdate><volume>671</volume><issue>1</issue><spage>12016</spage><pages>12016-</pages><issn>1757-8981</issn><eissn>1757-899X</eissn><abstract>In orthogonal turning operations, the mechanical energy is converted into heat. The generated heat influences tool life and wear, and the accuracy and quality of workpieces. In the current work, the temperature distribution at cutting zone was studied experimentally and numerically. The K-type thermocouple was utilized to measure the cutting zone temperature during turning process for steel AISI 1010. DEFORM-2D has been utilized to simulate the turning operation, which was carried out using many coated and uncoated carbide tools. The experimental tests were implemented at constant depth of cut with different feed rates and cutting speeds. The results of numerical and experimental tests are illustrated. The influences of coated and uncoated tools, feed rate and cutting speed in temperature distribution at cutting zone are discussed, whereby the TiN/Al2O3/TiCN coated tool has the lowest temperature distribution at cutting zone compared to the other coated and uncoated tools, while the uncoated tool has the highest temperature distribution compared to coated cutting tools. Also, the increasing of cutting speed and feed rate led to an increase of temperature at the cutting zone.</abstract><cop>Bristol</cop><pub>IOP Publishing</pub><doi>10.1088/1757-899X/671/1/012016</doi><tpages>10</tpages><oa>free_for_read</oa></addata></record>
fulltext fulltext
identifier ISSN: 1757-8981
ispartof IOP conference series. Materials Science and Engineering, 2020-01, Vol.671 (1), p.12016
issn 1757-8981
1757-899X
language eng
recordid cdi_proquest_journals_2561423672
source Elektronische Zeitschriftenbibliothek - Frei zugängliche E-Journals; Institute of Physics Open Access Journal Titles; IOPscience extra; Free Full-Text Journals in Chemistry
subjects Aluminum oxide
Carbide tools
Coated Tools
Cutting parameters
Cutting speed
Cutting tools
Feed rate
FEM
Low carbon steels
Orthogonal Turning
Temperature
Temperature Distribution
Thermocouples
Titanium carbonitride
Tool life
Tool wear
Turning (machining)
Workpieces
title Experimental and Numerical Investigation of Temperature Distribution in the Cutting Zone with Different Coated Tools in Orthogonal Turning Operations
url https://sfx.bib-bvb.de/sfx_tum?ctx_ver=Z39.88-2004&ctx_enc=info:ofi/enc:UTF-8&ctx_tim=2024-12-12T21%3A18%3A38IST&url_ver=Z39.88-2004&url_ctx_fmt=infofi/fmt:kev:mtx:ctx&rfr_id=info:sid/primo.exlibrisgroup.com:primo3-Article-proquest_iop_j&rft_val_fmt=info:ofi/fmt:kev:mtx:journal&rft.genre=article&rft.atitle=Experimental%20and%20Numerical%20Investigation%20of%20Temperature%20Distribution%20in%20the%20Cutting%20Zone%20with%20Different%20Coated%20Tools%20in%20Orthogonal%20Turning%20Operations&rft.jtitle=IOP%20conference%20series.%20Materials%20Science%20and%20Engineering&rft.au=Sahib,%20Basim%20S.&rft.date=2020-01-01&rft.volume=671&rft.issue=1&rft.spage=12016&rft.pages=12016-&rft.issn=1757-8981&rft.eissn=1757-899X&rft_id=info:doi/10.1088/1757-899X/671/1/012016&rft_dat=%3Cproquest_iop_j%3E2561423672%3C/proquest_iop_j%3E%3Curl%3E%3C/url%3E&disable_directlink=true&sfx.directlink=off&sfx.report_link=0&rft_id=info:oai/&rft_pqid=2561423672&rft_id=info:pmid/&rfr_iscdi=true