Experimental and Numerical Investigation of Temperature Distribution in the Cutting Zone with Different Coated Tools in Orthogonal Turning Operations
In orthogonal turning operations, the mechanical energy is converted into heat. The generated heat influences tool life and wear, and the accuracy and quality of workpieces. In the current work, the temperature distribution at cutting zone was studied experimentally and numerically. The K-type therm...
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description | In orthogonal turning operations, the mechanical energy is converted into heat. The generated heat influences tool life and wear, and the accuracy and quality of workpieces. In the current work, the temperature distribution at cutting zone was studied experimentally and numerically. The K-type thermocouple was utilized to measure the cutting zone temperature during turning process for steel AISI 1010. DEFORM-2D has been utilized to simulate the turning operation, which was carried out using many coated and uncoated carbide tools. The experimental tests were implemented at constant depth of cut with different feed rates and cutting speeds. The results of numerical and experimental tests are illustrated. The influences of coated and uncoated tools, feed rate and cutting speed in temperature distribution at cutting zone are discussed, whereby the TiN/Al2O3/TiCN coated tool has the lowest temperature distribution at cutting zone compared to the other coated and uncoated tools, while the uncoated tool has the highest temperature distribution compared to coated cutting tools. Also, the increasing of cutting speed and feed rate led to an increase of temperature at the cutting zone. |
doi_str_mv | 10.1088/1757-899X/671/1/012016 |
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The generated heat influences tool life and wear, and the accuracy and quality of workpieces. In the current work, the temperature distribution at cutting zone was studied experimentally and numerically. The K-type thermocouple was utilized to measure the cutting zone temperature during turning process for steel AISI 1010. DEFORM-2D has been utilized to simulate the turning operation, which was carried out using many coated and uncoated carbide tools. The experimental tests were implemented at constant depth of cut with different feed rates and cutting speeds. The results of numerical and experimental tests are illustrated. The influences of coated and uncoated tools, feed rate and cutting speed in temperature distribution at cutting zone are discussed, whereby the TiN/Al2O3/TiCN coated tool has the lowest temperature distribution at cutting zone compared to the other coated and uncoated tools, while the uncoated tool has the highest temperature distribution compared to coated cutting tools. Also, the increasing of cutting speed and feed rate led to an increase of temperature at the cutting zone.</description><identifier>ISSN: 1757-8981</identifier><identifier>EISSN: 1757-899X</identifier><identifier>DOI: 10.1088/1757-899X/671/1/012016</identifier><language>eng</language><publisher>Bristol: IOP Publishing</publisher><subject>Aluminum oxide ; Carbide tools ; Coated Tools ; Cutting parameters ; Cutting speed ; Cutting tools ; Feed rate ; FEM ; Low carbon steels ; Orthogonal Turning ; Temperature ; Temperature Distribution ; Thermocouples ; Titanium carbonitride ; Tool life ; Tool wear ; Turning (machining) ; Workpieces</subject><ispartof>IOP conference series. Materials Science and Engineering, 2020-01, Vol.671 (1), p.12016</ispartof><rights>Published under licence by IOP Publishing Ltd</rights><rights>2020. This work is published under http://creativecommons.org/licenses/by/3.0/ (the “License”). 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Materials Science and Engineering</title><addtitle>IOP Conf. Ser.: Mater. Sci. Eng</addtitle><description>In orthogonal turning operations, the mechanical energy is converted into heat. The generated heat influences tool life and wear, and the accuracy and quality of workpieces. In the current work, the temperature distribution at cutting zone was studied experimentally and numerically. The K-type thermocouple was utilized to measure the cutting zone temperature during turning process for steel AISI 1010. DEFORM-2D has been utilized to simulate the turning operation, which was carried out using many coated and uncoated carbide tools. The experimental tests were implemented at constant depth of cut with different feed rates and cutting speeds. The results of numerical and experimental tests are illustrated. The influences of coated and uncoated tools, feed rate and cutting speed in temperature distribution at cutting zone are discussed, whereby the TiN/Al2O3/TiCN coated tool has the lowest temperature distribution at cutting zone compared to the other coated and uncoated tools, while the uncoated tool has the highest temperature distribution compared to coated cutting tools. Also, the increasing of cutting speed and feed rate led to an increase of temperature at the cutting zone.</description><subject>Aluminum oxide</subject><subject>Carbide tools</subject><subject>Coated Tools</subject><subject>Cutting parameters</subject><subject>Cutting speed</subject><subject>Cutting tools</subject><subject>Feed rate</subject><subject>FEM</subject><subject>Low carbon steels</subject><subject>Orthogonal Turning</subject><subject>Temperature</subject><subject>Temperature Distribution</subject><subject>Thermocouples</subject><subject>Titanium carbonitride</subject><subject>Tool life</subject><subject>Tool wear</subject><subject>Turning (machining)</subject><subject>Workpieces</subject><issn>1757-8981</issn><issn>1757-899X</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2020</creationdate><recordtype>article</recordtype><sourceid>O3W</sourceid><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNqFkd9OwyAUxhujiXP6CobEG29mgbXQXpo5dcl0F87EeENoCxvLBhWofx7E95WuZsbExCvgnN_5zuE7UXSK4AWCWRYjmtJBludPMaEoRjFEGCKyF_V2if3dPUOH0ZFzKwgJTRLYiz7H77WwaiO052vAdQXum00IlOE10a_CebXgXhkNjARzsQkw940V4Eo5b1XRbHNKA78UYNR4r_QCPBstwJvyy0BJKWwQByPDvajA3Ji1a_mZ9UuzMDr0mTdWt2WzrXjQc8fRgeRrJ06-z370eD2ej24H09nNZHQ5HZRDjMmAY5mWohCZEDkVSZbkKZQSc1okPCthmiCalYRjxItU5jkhCSmHVVrkJK0qiuWwH511urU1L034LFuZMExoyXBKUIKHhOJAkY4qrXHOCsnq4Bi3HwxB1q6Ate6y1mkWVsAQ61YQCs-7QmXqH-W7h_EvjNVVOwn-A_1H_wtiPplg</recordid><startdate>20200101</startdate><enddate>20200101</enddate><creator>Sahib, Basim S.</creator><creator>Nassrullah, Karrar S.</creator><general>IOP Publishing</general><scope>O3W</scope><scope>TSCCA</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>KB.</scope><scope>L6V</scope><scope>M7S</scope><scope>PDBOC</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20200101</creationdate><title>Experimental and Numerical Investigation of Temperature Distribution in the Cutting Zone with Different Coated Tools in Orthogonal Turning Operations</title><author>Sahib, Basim S. ; Nassrullah, Karrar S.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c3226-a2f5cebe8ee97e484950ff2a7b4a8c054178c6a21ab5f996646c3d5b965dd72f3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2020</creationdate><topic>Aluminum oxide</topic><topic>Carbide tools</topic><topic>Coated Tools</topic><topic>Cutting parameters</topic><topic>Cutting speed</topic><topic>Cutting tools</topic><topic>Feed rate</topic><topic>FEM</topic><topic>Low carbon steels</topic><topic>Orthogonal Turning</topic><topic>Temperature</topic><topic>Temperature Distribution</topic><topic>Thermocouples</topic><topic>Titanium carbonitride</topic><topic>Tool life</topic><topic>Tool wear</topic><topic>Turning (machining)</topic><topic>Workpieces</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Sahib, Basim S.</creatorcontrib><creatorcontrib>Nassrullah, Karrar S.</creatorcontrib><collection>Institute of Physics Open Access Journal Titles</collection><collection>IOPscience (Open Access)</collection><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>Materials Science Database</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>Materials Science Collection</collection><collection>Access via ProQuest (Open Access)</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>IOP conference series. Materials Science and Engineering</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Sahib, Basim S.</au><au>Nassrullah, Karrar S.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Experimental and Numerical Investigation of Temperature Distribution in the Cutting Zone with Different Coated Tools in Orthogonal Turning Operations</atitle><jtitle>IOP conference series. Materials Science and Engineering</jtitle><addtitle>IOP Conf. Ser.: Mater. Sci. Eng</addtitle><date>2020-01-01</date><risdate>2020</risdate><volume>671</volume><issue>1</issue><spage>12016</spage><pages>12016-</pages><issn>1757-8981</issn><eissn>1757-899X</eissn><abstract>In orthogonal turning operations, the mechanical energy is converted into heat. The generated heat influences tool life and wear, and the accuracy and quality of workpieces. In the current work, the temperature distribution at cutting zone was studied experimentally and numerically. The K-type thermocouple was utilized to measure the cutting zone temperature during turning process for steel AISI 1010. DEFORM-2D has been utilized to simulate the turning operation, which was carried out using many coated and uncoated carbide tools. The experimental tests were implemented at constant depth of cut with different feed rates and cutting speeds. The results of numerical and experimental tests are illustrated. The influences of coated and uncoated tools, feed rate and cutting speed in temperature distribution at cutting zone are discussed, whereby the TiN/Al2O3/TiCN coated tool has the lowest temperature distribution at cutting zone compared to the other coated and uncoated tools, while the uncoated tool has the highest temperature distribution compared to coated cutting tools. 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subjects | Aluminum oxide Carbide tools Coated Tools Cutting parameters Cutting speed Cutting tools Feed rate FEM Low carbon steels Orthogonal Turning Temperature Temperature Distribution Thermocouples Titanium carbonitride Tool life Tool wear Turning (machining) Workpieces |
title | Experimental and Numerical Investigation of Temperature Distribution in the Cutting Zone with Different Coated Tools in Orthogonal Turning Operations |
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