Investigation of friction models in the machining of Inconel 625 Super Alloy using FEM
Simulation of metal cutting by Finite Element Method largely depends on material model and friction model. Inconel 625 is one of the super alloys, which has numerous applications but has no specific material model and friction model for simulating metal cutting. The Inconel 625 has a behaviour of so...
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| creator | Manoranjan, K S Harish Narayanan, V Manoj Kumar, T Ashwin, R Vijay Sekar, K S |
| description | Simulation of metal cutting by Finite Element Method largely depends on material model and friction model. Inconel 625 is one of the super alloys, which has numerous applications but has no specific material model and friction model for simulating metal cutting. The Inconel 625 has a behaviour of softening at higher strain and strain rates. Material models that are already available do not represent this behaviour of Inconel 625. This paper follows the modified Johnson-Cook material model suggested by Hokka to obtain the flow stress data. Parameters like Cutting force, Temperature at tool chip interface, Tool Wear can be used to evaluate the effectiveness of friction model by comparing those obtained experimentally with the simulation results. In this paper, the Cutting forces are considered for evaluation of friction model. Cutting forces obtained experimentally by the turning of Inconel 625 rod with TiN tool insert. Simulation of the turning of Inconel 625 is done in DEFORM 3D software. Coulomb Friction model and Shear Friction model are the two friction models taken for investigation in this paper. Simulation is carried out by applying the two friction models and the actual process parameters. On comparison with the experimental results, Shear Friction model is found to be more accurate than the coulomb friction model for Inconel 625. |
| doi_str_mv | 10.1088/1757-899X/577/1/012098 |
| format | Article |
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Inconel 625 is one of the super alloys, which has numerous applications but has no specific material model and friction model for simulating metal cutting. The Inconel 625 has a behaviour of softening at higher strain and strain rates. Material models that are already available do not represent this behaviour of Inconel 625. This paper follows the modified Johnson-Cook material model suggested by Hokka to obtain the flow stress data. Parameters like Cutting force, Temperature at tool chip interface, Tool Wear can be used to evaluate the effectiveness of friction model by comparing those obtained experimentally with the simulation results. In this paper, the Cutting forces are considered for evaluation of friction model. Cutting forces obtained experimentally by the turning of Inconel 625 rod with TiN tool insert. Simulation of the turning of Inconel 625 is done in DEFORM 3D software. Coulomb Friction model and Shear Friction model are the two friction models taken for investigation in this paper. Simulation is carried out by applying the two friction models and the actual process parameters. On comparison with the experimental results, Shear Friction model is found to be more accurate than the coulomb friction model for Inconel 625.</description><identifier>ISSN: 1757-8981</identifier><identifier>EISSN: 1757-899X</identifier><identifier>DOI: 10.1088/1757-899X/577/1/012098</identifier><language>eng</language><publisher>Bristol: IOP Publishing</publisher><subject>Coulomb friction ; Cutting force ; Cutting parameters ; Cutting wear ; Finite Element Method ; Friction ; Friction model ; Inconel 625 ; J-C Model ; Machining ; Mathematical models ; Metal cutting ; Nickel base alloys ; Process parameters ; Simulation ; Superalloys ; Tool wear ; Turning (machining) ; Yield strength</subject><ispartof>IOP conference series. Materials Science and Engineering, 2019-11, Vol.577 (1), p.12098</ispartof><rights>Published under licence by IOP Publishing Ltd</rights><rights>2019. This work is published under http://creativecommons.org/licenses/by/3.0/ (the “License”). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c374t-e4c38f8a901152eae764bd3dc74ca805d7f77ade1067845b007ff7e085ba03ee3</citedby><cites>FETCH-LOGICAL-c374t-e4c38f8a901152eae764bd3dc74ca805d7f77ade1067845b007ff7e085ba03ee3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://iopscience.iop.org/article/10.1088/1757-899X/577/1/012098/pdf$$EPDF$$P50$$Giop$$Hfree_for_read</linktopdf><link.rule.ids>314,780,784,27924,27925,38868,38890,53840,53867</link.rule.ids></links><search><creatorcontrib>Manoranjan, K S</creatorcontrib><creatorcontrib>Harish Narayanan, V</creatorcontrib><creatorcontrib>Manoj Kumar, T</creatorcontrib><creatorcontrib>Ashwin, R</creatorcontrib><creatorcontrib>Vijay Sekar, K S</creatorcontrib><title>Investigation of friction models in the machining of Inconel 625 Super Alloy using FEM</title><title>IOP conference series. Materials Science and Engineering</title><addtitle>IOP Conf. Ser.: Mater. Sci. Eng</addtitle><description>Simulation of metal cutting by Finite Element Method largely depends on material model and friction model. Inconel 625 is one of the super alloys, which has numerous applications but has no specific material model and friction model for simulating metal cutting. The Inconel 625 has a behaviour of softening at higher strain and strain rates. Material models that are already available do not represent this behaviour of Inconel 625. This paper follows the modified Johnson-Cook material model suggested by Hokka to obtain the flow stress data. Parameters like Cutting force, Temperature at tool chip interface, Tool Wear can be used to evaluate the effectiveness of friction model by comparing those obtained experimentally with the simulation results. In this paper, the Cutting forces are considered for evaluation of friction model. Cutting forces obtained experimentally by the turning of Inconel 625 rod with TiN tool insert. Simulation of the turning of Inconel 625 is done in DEFORM 3D software. Coulomb Friction model and Shear Friction model are the two friction models taken for investigation in this paper. Simulation is carried out by applying the two friction models and the actual process parameters. On comparison with the experimental results, Shear Friction model is found to be more accurate than the coulomb friction model for Inconel 625.</description><subject>Coulomb friction</subject><subject>Cutting force</subject><subject>Cutting parameters</subject><subject>Cutting wear</subject><subject>Finite Element Method</subject><subject>Friction</subject><subject>Friction model</subject><subject>Inconel 625</subject><subject>J-C Model</subject><subject>Machining</subject><subject>Mathematical models</subject><subject>Metal cutting</subject><subject>Nickel base alloys</subject><subject>Process parameters</subject><subject>Simulation</subject><subject>Superalloys</subject><subject>Tool wear</subject><subject>Turning (machining)</subject><subject>Yield strength</subject><issn>1757-8981</issn><issn>1757-899X</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2019</creationdate><recordtype>article</recordtype><sourceid>O3W</sourceid><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNqFkF9LwzAUxYMoOKdfQQI-1yZt06SPY2w6mPjgH3wLWZpsGV1Sk1bYtze1Mh99uhfuOefe-wPgFqN7jBhLMSU0YVX1kRJKU5winKGKnYHJaXB-6hm-BFch7BEqaVGgCXhf2S8VOrMVnXEWOg21N_KnP7haNQEaC7udggchd8Yaux00KyudVQ0sMwJf-lZ5OGsad4R9GATLxdM1uNCiCermt07B23LxOn9M1s8Pq_lsncicFl2iCpkzzUSFMCaZEoqWxabOa0kLKRgiNdWUilrheC4ryAYhqjVViJGNQLlS-RTcjbmtd599fITvXe9tXMkzUsZQXNE8qspRJb0LwSvNW28Owh85RnxgyAc8fEDFI0OO-cgwGrPRaFz7l_yP6RsVFHMw</recordid><startdate>20191101</startdate><enddate>20191101</enddate><creator>Manoranjan, K S</creator><creator>Harish Narayanan, V</creator><creator>Manoj Kumar, T</creator><creator>Ashwin, R</creator><creator>Vijay Sekar, K S</creator><general>IOP Publishing</general><scope>O3W</scope><scope>TSCCA</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>KB.</scope><scope>L6V</scope><scope>M7S</scope><scope>PDBOC</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20191101</creationdate><title>Investigation of friction models in the machining of Inconel 625 Super Alloy using FEM</title><author>Manoranjan, K S ; Harish Narayanan, V ; Manoj Kumar, T ; Ashwin, R ; Vijay Sekar, K S</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c374t-e4c38f8a901152eae764bd3dc74ca805d7f77ade1067845b007ff7e085ba03ee3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2019</creationdate><topic>Coulomb friction</topic><topic>Cutting force</topic><topic>Cutting parameters</topic><topic>Cutting wear</topic><topic>Finite Element Method</topic><topic>Friction</topic><topic>Friction model</topic><topic>Inconel 625</topic><topic>J-C Model</topic><topic>Machining</topic><topic>Mathematical models</topic><topic>Metal cutting</topic><topic>Nickel base alloys</topic><topic>Process parameters</topic><topic>Simulation</topic><topic>Superalloys</topic><topic>Tool wear</topic><topic>Turning (machining)</topic><topic>Yield strength</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Manoranjan, K S</creatorcontrib><creatorcontrib>Harish Narayanan, V</creatorcontrib><creatorcontrib>Manoj Kumar, T</creatorcontrib><creatorcontrib>Ashwin, R</creatorcontrib><creatorcontrib>Vijay Sekar, K S</creatorcontrib><collection>IOP_英国物理学会OA刊</collection><collection>IOPscience (Open Access)</collection><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central</collection><collection>SciTech Premium Collection</collection><collection>Materials Science Database</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>Materials science collection</collection><collection>Publicly Available Content Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering collection</collection><jtitle>IOP conference series. Materials Science and Engineering</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Manoranjan, K S</au><au>Harish Narayanan, V</au><au>Manoj Kumar, T</au><au>Ashwin, R</au><au>Vijay Sekar, K S</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Investigation of friction models in the machining of Inconel 625 Super Alloy using FEM</atitle><jtitle>IOP conference series. Materials Science and Engineering</jtitle><addtitle>IOP Conf. Ser.: Mater. Sci. Eng</addtitle><date>2019-11-01</date><risdate>2019</risdate><volume>577</volume><issue>1</issue><spage>12098</spage><pages>12098-</pages><issn>1757-8981</issn><eissn>1757-899X</eissn><abstract>Simulation of metal cutting by Finite Element Method largely depends on material model and friction model. Inconel 625 is one of the super alloys, which has numerous applications but has no specific material model and friction model for simulating metal cutting. The Inconel 625 has a behaviour of softening at higher strain and strain rates. Material models that are already available do not represent this behaviour of Inconel 625. This paper follows the modified Johnson-Cook material model suggested by Hokka to obtain the flow stress data. Parameters like Cutting force, Temperature at tool chip interface, Tool Wear can be used to evaluate the effectiveness of friction model by comparing those obtained experimentally with the simulation results. In this paper, the Cutting forces are considered for evaluation of friction model. Cutting forces obtained experimentally by the turning of Inconel 625 rod with TiN tool insert. Simulation of the turning of Inconel 625 is done in DEFORM 3D software. Coulomb Friction model and Shear Friction model are the two friction models taken for investigation in this paper. Simulation is carried out by applying the two friction models and the actual process parameters. On comparison with the experimental results, Shear Friction model is found to be more accurate than the coulomb friction model for Inconel 625.</abstract><cop>Bristol</cop><pub>IOP Publishing</pub><doi>10.1088/1757-899X/577/1/012098</doi><tpages>10</tpages><oa>free_for_read</oa></addata></record> |
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| subjects | Coulomb friction Cutting force Cutting parameters Cutting wear Finite Element Method Friction Friction model Inconel 625 J-C Model Machining Mathematical models Metal cutting Nickel base alloys Process parameters Simulation Superalloys Tool wear Turning (machining) Yield strength |
| title | Investigation of friction models in the machining of Inconel 625 Super Alloy using FEM |
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