Experimental Investigation of MRR on Inconel 600 using Ultrasonic Assisted Pulse Electrochemical Machining

The non-traditional machining processes are commonly used for the materials which are hard and difficult to cut by conventional machining processes. One of the most commonly used non-conventional machining processes is electro chemical machining process. Electrochemical machining (ECM) is a modern m...

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Veröffentlicht in:IOP conference series. Materials Science and Engineering 2018-06, Vol.377 (1), p.12095
Hauptverfasser: Jadhav, D B, Jadhav, P. V., Bilgi, D S, Sawant, A. A.
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container_start_page 12095
container_title IOP conference series. Materials Science and Engineering
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creator Jadhav, D B
Jadhav, P. V.
Bilgi, D S
Sawant, A. A.
description The non-traditional machining processes are commonly used for the materials which are hard and difficult to cut by conventional machining processes. One of the most commonly used non-conventional machining processes is electro chemical machining process. Electrochemical machining (ECM) is a modern machining process that relies on the removal of workpiece atoms by electrochemical dissolution (ECD) in accordance with the principles of Faraday.In electro chemical machining process, the tool and work piece don't have any physical contact, resulting in negligible tool wear. Electrolyte in the process, which carries the current from the work piece to tool, removes the work piece material and generates the sludge. The electrolyte carriers the sludge out of machining zone.Experiments are performed on developed setup to obtain optimized parameters of USAPECM for the maximum MRR and minimum overcut. The influence of 5 parameters specifically Voltage, Pulse on time, ultrasonic on time, ultrasonic off time and amplitude of vibration on MRR and overcut are studied. The experiments are conducted based on Taguchi technique with L27 orthogonal array.
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subjects Chemical machining
Electrochemical machining
Electrolytes
Inconel 600
Machine shops
MRR
Orthogonal arrays
Parameters
Sludge
Taguchi
Taguchi methods
Tool wear
USAPECM
Workpieces
title Experimental Investigation of MRR on Inconel 600 using Ultrasonic Assisted Pulse Electrochemical Machining
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