Interlaboratory comparison: Round robin test for the damage reproduction of white etching crack in cylindrical roller thrust bearings
White Etching Cracks (WEC) is a damage pattern in roller bearings characterized by sub-surface crack networks within local microstructural changes. Nowadays, neither the causes of occurrence are clarified, nor are there commercial calculation methods for damage prediction. The comparability of curre...
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description | White Etching Cracks (WEC) is a damage pattern in roller bearings characterized by sub-surface crack networks within local microstructural changes. Nowadays, neither the causes of occurrence are clarified, nor are there commercial calculation methods for damage prediction. The comparability of current research results is hampered by the use of different testing methods and their transferability is, therefore, limited. Until today, there is no generally accepted test method for the risk assessment of predefined tribological systems regarding WEC occurrence. To establish such a test method, the statistically valid transferability of experimental results with a commercially available test rig is necessary. The present work, therefore, concentrates on the transferability of the WEC occurrence using cylindrical roller thrust bearings, a standardized test rig, and a detailed test guideline. The statistical validation of the WEC occurrence and therefore of the proposed reference test method was carried out using an interlaboratory comparison of 20 tests in 10 laboratories. Subsequent metallographic examinations confirmed that all failures were caused by surface anomalies related to WEC. Furthermore, the WEC's position and orientation were systematically and extensively analyzed. The high reproducibility (Weibull coefficient of correlation of 0.975) and low variance (Weibull exponent of 6.4) show the suitability of the test method for risk assessment of predefined tribological systems.
•Test guidline developed for the reproducible generation of WEC.•Cylindric roller thrust bearing tested at roller bearing test apparatus FE8.•Statistically validation of test guidline by Interlaboratory camparison•Round Robin test with 20 tests in 10 laboratories.•Metallographic examination successfully confirmed WEC of all 20 tests. |
doi_str_mv | 10.1016/j.wear.2021.203925 |
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•Test guidline developed for the reproducible generation of WEC.•Cylindric roller thrust bearing tested at roller bearing test apparatus FE8.•Statistically validation of test guidline by Interlaboratory camparison•Round Robin test with 20 tests in 10 laboratories.•Metallographic examination successfully confirmed WEC of all 20 tests.</description><identifier>ISSN: 0043-1648</identifier><identifier>EISSN: 1873-2577</identifier><identifier>DOI: 10.1016/j.wear.2021.203925</identifier><language>eng</language><publisher>Amsterdam: Elsevier B.V</publisher><subject>Anomalies ; Cylindrical roller thrust bearing ; Damage patterns ; Etching ; Risk assessment ; Roller bearings ; Surface cracks ; Test methods ; Thrust bearings ; Tribology ; WEA ; WEC ; White etching areas ; White etching crack</subject><ispartof>Wear, 2021-09, Vol.480-481, p.203925, Article 203925</ispartof><rights>2021 Elsevier B.V.</rights><rights>Copyright Elsevier Science Ltd. Sep 15, 2021</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c328t-312ac3af4c5ad79ae53f11ce0ed8fd26bd03e03f917e7f925d0483ffe09ce9083</citedby><cites>FETCH-LOGICAL-c328t-312ac3af4c5ad79ae53f11ce0ed8fd26bd03e03f917e7f925d0483ffe09ce9083</cites><orcidid>0000-0003-4517-4154</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktohtml>$$Uhttps://dx.doi.org/10.1016/j.wear.2021.203925$$EHTML$$P50$$Gelsevier$$H</linktohtml><link.rule.ids>314,780,784,3548,27923,27924,45994</link.rule.ids></links><search><creatorcontrib>Linzmayer, Martin</creatorcontrib><creatorcontrib>Sous, Christopher</creatorcontrib><creatorcontrib>Gutiérrez Guzmán, Francisco</creatorcontrib><creatorcontrib>Jacobs, Georg</creatorcontrib><title>Interlaboratory comparison: Round robin test for the damage reproduction of white etching crack in cylindrical roller thrust bearings</title><title>Wear</title><description>White Etching Cracks (WEC) is a damage pattern in roller bearings characterized by sub-surface crack networks within local microstructural changes. Nowadays, neither the causes of occurrence are clarified, nor are there commercial calculation methods for damage prediction. The comparability of current research results is hampered by the use of different testing methods and their transferability is, therefore, limited. Until today, there is no generally accepted test method for the risk assessment of predefined tribological systems regarding WEC occurrence. To establish such a test method, the statistically valid transferability of experimental results with a commercially available test rig is necessary. The present work, therefore, concentrates on the transferability of the WEC occurrence using cylindrical roller thrust bearings, a standardized test rig, and a detailed test guideline. The statistical validation of the WEC occurrence and therefore of the proposed reference test method was carried out using an interlaboratory comparison of 20 tests in 10 laboratories. Subsequent metallographic examinations confirmed that all failures were caused by surface anomalies related to WEC. Furthermore, the WEC's position and orientation were systematically and extensively analyzed. The high reproducibility (Weibull coefficient of correlation of 0.975) and low variance (Weibull exponent of 6.4) show the suitability of the test method for risk assessment of predefined tribological systems.
•Test guidline developed for the reproducible generation of WEC.•Cylindric roller thrust bearing tested at roller bearing test apparatus FE8.•Statistically validation of test guidline by Interlaboratory camparison•Round Robin test with 20 tests in 10 laboratories.•Metallographic examination successfully confirmed WEC of all 20 tests.</description><subject>Anomalies</subject><subject>Cylindrical roller thrust bearing</subject><subject>Damage patterns</subject><subject>Etching</subject><subject>Risk assessment</subject><subject>Roller bearings</subject><subject>Surface cracks</subject><subject>Test methods</subject><subject>Thrust bearings</subject><subject>Tribology</subject><subject>WEA</subject><subject>WEC</subject><subject>White etching areas</subject><subject>White etching crack</subject><issn>0043-1648</issn><issn>1873-2577</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2021</creationdate><recordtype>article</recordtype><recordid>eNp9kM1OIzEQhK0VSBtYXoCTJc6T9c_8Ii4IAYuEhISWs-XY7cRhYoe2hygPsO-9jsKZS_elqrr6I-SSszlnvP29nu9A41wwwcuQg2h-kBnvO1mJputOyIyxWla8rfuf5CylNWOMD007I_-eQgYc9SKizhH31MTNVqNPMVzT1zgFSzEufKAZUqYuIs0roFZv9BIowhajnUz2MdDo6G7lM1DIZuXDkhrU5p0Wq9mPPlj0Ro8lbBzhEIJTyVuU0kWafpFTp8cEF1_7nLw93P-9-1M9vzw-3d0-V0aKPleSC22kdrVptO0GDY10nBtgYHtnRbuwTAKTbuAddK5AsKzupXPABgMD6-U5uTrmlt4fU_lIreOEoZxUomnaWg5MyqISR5XBmBKCU1v0G417xZk64FZrdcCtDrjVEXcx3RxNUPp_ekCVjIdgwHoEk5WN_jv7f6psjGc</recordid><startdate>20210915</startdate><enddate>20210915</enddate><creator>Linzmayer, Martin</creator><creator>Sous, Christopher</creator><creator>Gutiérrez Guzmán, Francisco</creator><creator>Jacobs, Georg</creator><general>Elsevier B.V</general><general>Elsevier Science Ltd</general><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>7TB</scope><scope>7U5</scope><scope>8BQ</scope><scope>8FD</scope><scope>FR3</scope><scope>JG9</scope><scope>L7M</scope><orcidid>https://orcid.org/0000-0003-4517-4154</orcidid></search><sort><creationdate>20210915</creationdate><title>Interlaboratory comparison: Round robin test for the damage reproduction of white etching crack in cylindrical roller thrust bearings</title><author>Linzmayer, Martin ; Sous, Christopher ; Gutiérrez Guzmán, Francisco ; Jacobs, Georg</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c328t-312ac3af4c5ad79ae53f11ce0ed8fd26bd03e03f917e7f925d0483ffe09ce9083</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2021</creationdate><topic>Anomalies</topic><topic>Cylindrical roller thrust bearing</topic><topic>Damage patterns</topic><topic>Etching</topic><topic>Risk assessment</topic><topic>Roller bearings</topic><topic>Surface cracks</topic><topic>Test methods</topic><topic>Thrust bearings</topic><topic>Tribology</topic><topic>WEA</topic><topic>WEC</topic><topic>White etching areas</topic><topic>White etching crack</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Linzmayer, Martin</creatorcontrib><creatorcontrib>Sous, Christopher</creatorcontrib><creatorcontrib>Gutiérrez Guzmán, Francisco</creatorcontrib><creatorcontrib>Jacobs, Georg</creatorcontrib><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>Mechanical & Transportation Engineering Abstracts</collection><collection>Solid State and Superconductivity Abstracts</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>Engineering Research Database</collection><collection>Materials Research Database</collection><collection>Advanced Technologies Database with Aerospace</collection><jtitle>Wear</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Linzmayer, Martin</au><au>Sous, Christopher</au><au>Gutiérrez Guzmán, Francisco</au><au>Jacobs, Georg</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Interlaboratory comparison: Round robin test for the damage reproduction of white etching crack in cylindrical roller thrust bearings</atitle><jtitle>Wear</jtitle><date>2021-09-15</date><risdate>2021</risdate><volume>480-481</volume><spage>203925</spage><pages>203925-</pages><artnum>203925</artnum><issn>0043-1648</issn><eissn>1873-2577</eissn><abstract>White Etching Cracks (WEC) is a damage pattern in roller bearings characterized by sub-surface crack networks within local microstructural changes. Nowadays, neither the causes of occurrence are clarified, nor are there commercial calculation methods for damage prediction. The comparability of current research results is hampered by the use of different testing methods and their transferability is, therefore, limited. Until today, there is no generally accepted test method for the risk assessment of predefined tribological systems regarding WEC occurrence. To establish such a test method, the statistically valid transferability of experimental results with a commercially available test rig is necessary. The present work, therefore, concentrates on the transferability of the WEC occurrence using cylindrical roller thrust bearings, a standardized test rig, and a detailed test guideline. The statistical validation of the WEC occurrence and therefore of the proposed reference test method was carried out using an interlaboratory comparison of 20 tests in 10 laboratories. Subsequent metallographic examinations confirmed that all failures were caused by surface anomalies related to WEC. Furthermore, the WEC's position and orientation were systematically and extensively analyzed. The high reproducibility (Weibull coefficient of correlation of 0.975) and low variance (Weibull exponent of 6.4) show the suitability of the test method for risk assessment of predefined tribological systems.
•Test guidline developed for the reproducible generation of WEC.•Cylindric roller thrust bearing tested at roller bearing test apparatus FE8.•Statistically validation of test guidline by Interlaboratory camparison•Round Robin test with 20 tests in 10 laboratories.•Metallographic examination successfully confirmed WEC of all 20 tests.</abstract><cop>Amsterdam</cop><pub>Elsevier B.V</pub><doi>10.1016/j.wear.2021.203925</doi><orcidid>https://orcid.org/0000-0003-4517-4154</orcidid></addata></record> |
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source | ScienceDirect Journals (5 years ago - present) |
subjects | Anomalies Cylindrical roller thrust bearing Damage patterns Etching Risk assessment Roller bearings Surface cracks Test methods Thrust bearings Tribology WEA WEC White etching areas White etching crack |
title | Interlaboratory comparison: Round robin test for the damage reproduction of white etching crack in cylindrical roller thrust bearings |
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