Surface integrity evolution and wear evolution of the micro-blasted coated tool in high-speed turning of Ti6Al4V
The coated tool is one of the most widely used cutters in the processing of titanium alloy. The wear of the coated tool is influenced by its surface integrity which can be improved by surface treatment, such as micro-blasting. The experiment of high-speed dry turning of titanium alloy Ti6Al4V (TC4)...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2021-07, Vol.115 (1-2), p.603-616 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Chang, Kaishuo Zheng, Guangming Cheng, Xiang Xu, Rufeng Li, Yang Yu, Zhou Yang, Xianhai |
| description | The coated tool is one of the most widely used cutters in the processing of titanium alloy. The wear of the coated tool is influenced by its surface integrity which can be improved by surface treatment, such as micro-blasting. The experiment of high-speed dry turning of titanium alloy Ti6Al4V (TC4) is carried out by the PVD-TiAlN coated carbide tools which are untreated and micro-blasted. For the coated tool, the evolution of the tool surface integrity, including tool surface roughness, tool surface topography, tool surface hardness, and tool surface residual stress, is studied at different wear stages. Moreover, the evolution of tool wear is analyzed at different wear stages. Then, the influence of tool surface integrity on tool wear is investigated. It is suggested that the tool surface integrity and wear resistance of the treated tool is improved. The change of tool wear is consistent with the change of coating surface integrity. That is to say, the better tool surface integrity is, the less tool wear will be. In addition, the main tool wear mechanisms are adhesive wear and oxidative wear. In the end, the stable wear stage of treated tools is prolonged, and the tool life is increased by more than 40%. |
| doi_str_mv | 10.1007/s00170-021-07227-8 |
| format | Article |
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The wear of the coated tool is influenced by its surface integrity which can be improved by surface treatment, such as micro-blasting. The experiment of high-speed dry turning of titanium alloy Ti6Al4V (TC4) is carried out by the PVD-TiAlN coated carbide tools which are untreated and micro-blasted. For the coated tool, the evolution of the tool surface integrity, including tool surface roughness, tool surface topography, tool surface hardness, and tool surface residual stress, is studied at different wear stages. Moreover, the evolution of tool wear is analyzed at different wear stages. Then, the influence of tool surface integrity on tool wear is investigated. It is suggested that the tool surface integrity and wear resistance of the treated tool is improved. The change of tool wear is consistent with the change of coating surface integrity. That is to say, the better tool surface integrity is, the less tool wear will be. In addition, the main tool wear mechanisms are adhesive wear and oxidative wear. In the end, the stable wear stage of treated tools is prolonged, and the tool life is increased by more than 40%.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-021-07227-8</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Adhesive wear ; CAE) and Design ; Carbide tools ; Computer-Aided Engineering (CAD ; Engineering ; Evolution ; High speed ; Industrial and Production Engineering ; Integrity ; Mechanical Engineering ; Media Management ; Original Article ; Residual stress ; Surface hardness ; Surface roughness ; Surface treatment ; Titanium alloys ; Titanium base alloys ; Tool life ; Tool wear ; Wear mechanisms ; Wear resistance</subject><ispartof>International journal of advanced manufacturing technology, 2021-07, Vol.115 (1-2), p.603-616</ispartof><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021</rights><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c319t-773cc13d3ad56f72c3b68e6baa937b9b40491df4c3cd6abaeb56963e59ab96b3</citedby><cites>FETCH-LOGICAL-c319t-773cc13d3ad56f72c3b68e6baa937b9b40491df4c3cd6abaeb56963e59ab96b3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-021-07227-8$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-021-07227-8$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Chang, Kaishuo</creatorcontrib><creatorcontrib>Zheng, Guangming</creatorcontrib><creatorcontrib>Cheng, Xiang</creatorcontrib><creatorcontrib>Xu, Rufeng</creatorcontrib><creatorcontrib>Li, Yang</creatorcontrib><creatorcontrib>Yu, Zhou</creatorcontrib><creatorcontrib>Yang, Xianhai</creatorcontrib><title>Surface integrity evolution and wear evolution of the micro-blasted coated tool in high-speed turning of Ti6Al4V</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>The coated tool is one of the most widely used cutters in the processing of titanium alloy. The wear of the coated tool is influenced by its surface integrity which can be improved by surface treatment, such as micro-blasting. The experiment of high-speed dry turning of titanium alloy Ti6Al4V (TC4) is carried out by the PVD-TiAlN coated carbide tools which are untreated and micro-blasted. For the coated tool, the evolution of the tool surface integrity, including tool surface roughness, tool surface topography, tool surface hardness, and tool surface residual stress, is studied at different wear stages. Moreover, the evolution of tool wear is analyzed at different wear stages. Then, the influence of tool surface integrity on tool wear is investigated. It is suggested that the tool surface integrity and wear resistance of the treated tool is improved. The change of tool wear is consistent with the change of coating surface integrity. That is to say, the better tool surface integrity is, the less tool wear will be. In addition, the main tool wear mechanisms are adhesive wear and oxidative wear. In the end, the stable wear stage of treated tools is prolonged, and the tool life is increased by more than 40%.</description><subject>Adhesive wear</subject><subject>CAE) and Design</subject><subject>Carbide tools</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Engineering</subject><subject>Evolution</subject><subject>High speed</subject><subject>Industrial and Production Engineering</subject><subject>Integrity</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Residual stress</subject><subject>Surface hardness</subject><subject>Surface roughness</subject><subject>Surface treatment</subject><subject>Titanium alloys</subject><subject>Titanium base alloys</subject><subject>Tool life</subject><subject>Tool wear</subject><subject>Wear mechanisms</subject><subject>Wear resistance</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2021</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kM1KxDAUhYMoOI6-gKuA62jStEm7HAb_YMCFg9uQpGknQ6epSarM25taQVeuLhzOd-69B4Brgm8JxvwuYEw4RjgjCPMs46g8AQuSU4ooJsUpWOCMlYhyVp6DixD2yc4IKxdgeB19I7WBto-m9TYeoflw3Rit66Hsa_hppP8juQbGnYEHq71DqpMhmhpqJ6cRnetSDtzZdofCYCZp9L3t2wnbWrbq8rdLcNbILpirn7kE24f77foJbV4en9erDdKUVBFxTrUmtKayLljDM00VKw1TUlaUq0rlOK9I3eSa6ppJJY0qWMWoKSqpKqboEtzMsYN376MJUexduiVtFFmRYMJyxpIrm13pmxC8acTg7UH6oyBYTMWKuViRihXfxYoyQXSGQjL3rfG_0f9QX3NGfN4</recordid><startdate>20210701</startdate><enddate>20210701</enddate><creator>Chang, Kaishuo</creator><creator>Zheng, Guangming</creator><creator>Cheng, Xiang</creator><creator>Xu, Rufeng</creator><creator>Li, Yang</creator><creator>Yu, Zhou</creator><creator>Yang, Xianhai</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20210701</creationdate><title>Surface integrity evolution and wear evolution of the micro-blasted coated tool in high-speed turning of Ti6Al4V</title><author>Chang, Kaishuo ; Zheng, Guangming ; Cheng, Xiang ; Xu, Rufeng ; Li, Yang ; Yu, Zhou ; Yang, Xianhai</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c319t-773cc13d3ad56f72c3b68e6baa937b9b40491df4c3cd6abaeb56963e59ab96b3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2021</creationdate><topic>Adhesive wear</topic><topic>CAE) and Design</topic><topic>Carbide tools</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Engineering</topic><topic>Evolution</topic><topic>High speed</topic><topic>Industrial and Production Engineering</topic><topic>Integrity</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Original Article</topic><topic>Residual stress</topic><topic>Surface hardness</topic><topic>Surface roughness</topic><topic>Surface treatment</topic><topic>Titanium alloys</topic><topic>Titanium base alloys</topic><topic>Tool life</topic><topic>Tool wear</topic><topic>Wear mechanisms</topic><topic>Wear resistance</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Chang, Kaishuo</creatorcontrib><creatorcontrib>Zheng, Guangming</creatorcontrib><creatorcontrib>Cheng, Xiang</creatorcontrib><creatorcontrib>Xu, Rufeng</creatorcontrib><creatorcontrib>Li, Yang</creatorcontrib><creatorcontrib>Yu, Zhou</creatorcontrib><creatorcontrib>Yang, Xianhai</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Chang, Kaishuo</au><au>Zheng, Guangming</au><au>Cheng, Xiang</au><au>Xu, Rufeng</au><au>Li, Yang</au><au>Yu, Zhou</au><au>Yang, Xianhai</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Surface integrity evolution and wear evolution of the micro-blasted coated tool in high-speed turning of Ti6Al4V</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2021-07-01</date><risdate>2021</risdate><volume>115</volume><issue>1-2</issue><spage>603</spage><epage>616</epage><pages>603-616</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>The coated tool is one of the most widely used cutters in the processing of titanium alloy. The wear of the coated tool is influenced by its surface integrity which can be improved by surface treatment, such as micro-blasting. The experiment of high-speed dry turning of titanium alloy Ti6Al4V (TC4) is carried out by the PVD-TiAlN coated carbide tools which are untreated and micro-blasted. For the coated tool, the evolution of the tool surface integrity, including tool surface roughness, tool surface topography, tool surface hardness, and tool surface residual stress, is studied at different wear stages. Moreover, the evolution of tool wear is analyzed at different wear stages. Then, the influence of tool surface integrity on tool wear is investigated. It is suggested that the tool surface integrity and wear resistance of the treated tool is improved. The change of tool wear is consistent with the change of coating surface integrity. That is to say, the better tool surface integrity is, the less tool wear will be. In addition, the main tool wear mechanisms are adhesive wear and oxidative wear. In the end, the stable wear stage of treated tools is prolonged, and the tool life is increased by more than 40%.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-021-07227-8</doi><tpages>14</tpages></addata></record> |
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| subjects | Adhesive wear CAE) and Design Carbide tools Computer-Aided Engineering (CAD Engineering Evolution High speed Industrial and Production Engineering Integrity Mechanical Engineering Media Management Original Article Residual stress Surface hardness Surface roughness Surface treatment Titanium alloys Titanium base alloys Tool life Tool wear Wear mechanisms Wear resistance |
| title | Surface integrity evolution and wear evolution of the micro-blasted coated tool in high-speed turning of Ti6Al4V |
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