Microstructure and properties of Al2O3–ZrO2–TiO2 composite coatings prepared by plasma spraying

Al 2 O 3 –ZrO 2 –TiO 2 coatings were successfully prepared by plasma spraying Al 2 O 3 –ZrO 2 composite powders with and without TiO 2 addition. The effects of TiO 2 on the phase composition, microstructure and properties of the Al 2 O 3 –ZrO 2 coating were studied. The results show that the Al 2 O...

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Veröffentlicht in:Rare metals 2021-07, Vol.40 (7), p.1825-1834
Hauptverfasser: Gao, Peng-Yue, Ma, Yu-Duo, Sun, Wen-Wei, Yang, Yong, Zhang, Chen, Cui, Yu-Hang, Wang, Yan-Wei, Dong, Yan-Chun
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container_end_page 1834
container_issue 7
container_start_page 1825
container_title Rare metals
container_volume 40
creator Gao, Peng-Yue
Ma, Yu-Duo
Sun, Wen-Wei
Yang, Yong
Zhang, Chen
Cui, Yu-Hang
Wang, Yan-Wei
Dong, Yan-Chun
description Al 2 O 3 –ZrO 2 –TiO 2 coatings were successfully prepared by plasma spraying Al 2 O 3 –ZrO 2 composite powders with and without TiO 2 addition. The effects of TiO 2 on the phase composition, microstructure and properties of the Al 2 O 3 –ZrO 2 coating were studied. The results show that the Al 2 O 3 –ZrO 2 –TiO 2 composite powder was composed of t-ZrO 2 , α-Al 2 O 3 , m-ZrO 2 and rutile, while the Al 2 O 3 –ZrO 2 –TiO 2 composite coating consisted of t-ZrO 2 , α-Al 2 O 3 and γ-Al 2 O 3 . The diffraction peaks of TiO 2 could not be detected in the Al 2 O 3 –ZrO 2 –TiO 2 coating even up to 10 wt% TiO 2 addition. The reason may be that TiO 2 was dissolved in the amorphous phase or formed solid solution with γ-Al 2 O 3 phase in the coating during cooling. Compared with the Al 2 O 3 –ZrO 2 coating, the as-prepared Al 2 O 3 –ZrO 2 –TiO 2 coating had denser microstructure, less microcracks and more amorphous phases. The density of the Al 2 O 3 –ZrO 2 –TiO 2 coating increased with the increase of TiO 2 content. The Al 2 O 3 –ZrO 2 –10wt%TiO 2 coating had the most uniform and dense microstructure, possessed higher toughness, adhesive strength and wear resistance compared with the Al 2 O 3 –ZrO 2 coating, which was due to its lower porosity and more uniform microstructure. Graphic abstract
doi_str_mv 10.1007/s12598-020-01505-2
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The effects of TiO 2 on the phase composition, microstructure and properties of the Al 2 O 3 –ZrO 2 coating were studied. The results show that the Al 2 O 3 –ZrO 2 –TiO 2 composite powder was composed of t-ZrO 2 , α-Al 2 O 3 , m-ZrO 2 and rutile, while the Al 2 O 3 –ZrO 2 –TiO 2 composite coating consisted of t-ZrO 2 , α-Al 2 O 3 and γ-Al 2 O 3 . The diffraction peaks of TiO 2 could not be detected in the Al 2 O 3 –ZrO 2 –TiO 2 coating even up to 10 wt% TiO 2 addition. The reason may be that TiO 2 was dissolved in the amorphous phase or formed solid solution with γ-Al 2 O 3 phase in the coating during cooling. Compared with the Al 2 O 3 –ZrO 2 coating, the as-prepared Al 2 O 3 –ZrO 2 –TiO 2 coating had denser microstructure, less microcracks and more amorphous phases. The density of the Al 2 O 3 –ZrO 2 –TiO 2 coating increased with the increase of TiO 2 content. The Al 2 O 3 –ZrO 2 –10wt%TiO 2 coating had the most uniform and dense microstructure, possessed higher toughness, adhesive strength and wear resistance compared with the Al 2 O 3 –ZrO 2 coating, which was due to its lower porosity and more uniform microstructure. Graphic abstract</description><identifier>ISSN: 1001-0521</identifier><identifier>EISSN: 1867-7185</identifier><identifier>DOI: 10.1007/s12598-020-01505-2</identifier><language>eng</language><publisher>Beijing: Nonferrous Metals Society of China</publisher><subject>Adhesive strength ; Aluminum oxide ; Biomaterials ; Chemistry and Materials Science ; Energy ; Materials Engineering ; Materials Science ; Metallic Materials ; Microcracks ; Microstructure ; Nanoscale Science and Technology ; Phase composition ; Physical Chemistry ; Plasma spraying ; Powder spraying ; Protective coatings ; Review ; Solid solutions ; Titanium dioxide ; Transitional aluminas ; Wear resistance ; Zirconium dioxide</subject><ispartof>Rare metals, 2021-07, Vol.40 (7), p.1825-1834</ispartof><rights>The Nonferrous Metals Society of China and Springer-Verlag GmbH Germany, part of Springer Nature 2020</rights><rights>The Nonferrous Metals Society of China and Springer-Verlag GmbH Germany, part of Springer Nature 2020.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c319t-1e0d3b5d660f5a5b06227d85fdb355cd5407a3c7d13f29fcd47c4c1be9263a753</citedby><cites>FETCH-LOGICAL-c319t-1e0d3b5d660f5a5b06227d85fdb355cd5407a3c7d13f29fcd47c4c1be9263a753</cites><orcidid>0000-0003-0804-8810</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s12598-020-01505-2$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s12598-020-01505-2$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27922,27923,41486,42555,51317</link.rule.ids></links><search><creatorcontrib>Gao, Peng-Yue</creatorcontrib><creatorcontrib>Ma, Yu-Duo</creatorcontrib><creatorcontrib>Sun, Wen-Wei</creatorcontrib><creatorcontrib>Yang, Yong</creatorcontrib><creatorcontrib>Zhang, Chen</creatorcontrib><creatorcontrib>Cui, Yu-Hang</creatorcontrib><creatorcontrib>Wang, Yan-Wei</creatorcontrib><creatorcontrib>Dong, Yan-Chun</creatorcontrib><title>Microstructure and properties of Al2O3–ZrO2–TiO2 composite coatings prepared by plasma spraying</title><title>Rare metals</title><addtitle>Rare Met</addtitle><description>Al 2 O 3 –ZrO 2 –TiO 2 coatings were successfully prepared by plasma spraying Al 2 O 3 –ZrO 2 composite powders with and without TiO 2 addition. The effects of TiO 2 on the phase composition, microstructure and properties of the Al 2 O 3 –ZrO 2 coating were studied. The results show that the Al 2 O 3 –ZrO 2 –TiO 2 composite powder was composed of t-ZrO 2 , α-Al 2 O 3 , m-ZrO 2 and rutile, while the Al 2 O 3 –ZrO 2 –TiO 2 composite coating consisted of t-ZrO 2 , α-Al 2 O 3 and γ-Al 2 O 3 . The diffraction peaks of TiO 2 could not be detected in the Al 2 O 3 –ZrO 2 –TiO 2 coating even up to 10 wt% TiO 2 addition. The reason may be that TiO 2 was dissolved in the amorphous phase or formed solid solution with γ-Al 2 O 3 phase in the coating during cooling. Compared with the Al 2 O 3 –ZrO 2 coating, the as-prepared Al 2 O 3 –ZrO 2 –TiO 2 coating had denser microstructure, less microcracks and more amorphous phases. The density of the Al 2 O 3 –ZrO 2 –TiO 2 coating increased with the increase of TiO 2 content. The Al 2 O 3 –ZrO 2 –10wt%TiO 2 coating had the most uniform and dense microstructure, possessed higher toughness, adhesive strength and wear resistance compared with the Al 2 O 3 –ZrO 2 coating, which was due to its lower porosity and more uniform microstructure. Graphic abstract</description><subject>Adhesive strength</subject><subject>Aluminum oxide</subject><subject>Biomaterials</subject><subject>Chemistry and Materials Science</subject><subject>Energy</subject><subject>Materials Engineering</subject><subject>Materials Science</subject><subject>Metallic Materials</subject><subject>Microcracks</subject><subject>Microstructure</subject><subject>Nanoscale Science and Technology</subject><subject>Phase composition</subject><subject>Physical Chemistry</subject><subject>Plasma spraying</subject><subject>Powder spraying</subject><subject>Protective coatings</subject><subject>Review</subject><subject>Solid solutions</subject><subject>Titanium dioxide</subject><subject>Transitional aluminas</subject><subject>Wear resistance</subject><subject>Zirconium dioxide</subject><issn>1001-0521</issn><issn>1867-7185</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2021</creationdate><recordtype>article</recordtype><recordid>eNp9UMtOwzAQtBBIlMIPcLLE2bC24zg5VhUvCZRLuXCxHD9QqrYJtnPojX_gD_kSXILEjdOOtDOzO4PQJYVrCiBvImWirggwIEAFCMKO0IxWpSSSVuI4YwBKQDB6is5iXAMURVnCDJnnzoQ-pjCaNAaH9c7iIfSDC6lzEfceLzas4V8fn6-hYXmsuoZh02-HPnbJZaRTt3uLWeQGHZzF7R4PGx23Gsch6H1enqMTrzfRXfzOOXq5u10tH8hTc_-4XDwRw2mdCHVgeSts_ssLLVooGZO2Et62XAhjRQFScyMt5Z7V3thCmsLQ1tWs5FoKPkdXk28O8D66mNS6H8Mun1RM0LKqC14eWGxiHXLH4LwaQrfVYa8oqEOZaipT5TLVT5mKZRGfRDlTTuTCn_U_qm9Stnmx</recordid><startdate>20210701</startdate><enddate>20210701</enddate><creator>Gao, Peng-Yue</creator><creator>Ma, Yu-Duo</creator><creator>Sun, Wen-Wei</creator><creator>Yang, Yong</creator><creator>Zhang, Chen</creator><creator>Cui, Yu-Hang</creator><creator>Wang, Yan-Wei</creator><creator>Dong, Yan-Chun</creator><general>Nonferrous Metals Society of China</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8BQ</scope><scope>8FD</scope><scope>JG9</scope><orcidid>https://orcid.org/0000-0003-0804-8810</orcidid></search><sort><creationdate>20210701</creationdate><title>Microstructure and properties of Al2O3–ZrO2–TiO2 composite coatings prepared by plasma spraying</title><author>Gao, Peng-Yue ; Ma, Yu-Duo ; Sun, Wen-Wei ; Yang, Yong ; Zhang, Chen ; Cui, Yu-Hang ; Wang, Yan-Wei ; Dong, Yan-Chun</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c319t-1e0d3b5d660f5a5b06227d85fdb355cd5407a3c7d13f29fcd47c4c1be9263a753</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2021</creationdate><topic>Adhesive strength</topic><topic>Aluminum oxide</topic><topic>Biomaterials</topic><topic>Chemistry and Materials Science</topic><topic>Energy</topic><topic>Materials Engineering</topic><topic>Materials Science</topic><topic>Metallic Materials</topic><topic>Microcracks</topic><topic>Microstructure</topic><topic>Nanoscale Science and Technology</topic><topic>Phase composition</topic><topic>Physical Chemistry</topic><topic>Plasma spraying</topic><topic>Powder spraying</topic><topic>Protective coatings</topic><topic>Review</topic><topic>Solid solutions</topic><topic>Titanium dioxide</topic><topic>Transitional aluminas</topic><topic>Wear resistance</topic><topic>Zirconium dioxide</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Gao, Peng-Yue</creatorcontrib><creatorcontrib>Ma, Yu-Duo</creatorcontrib><creatorcontrib>Sun, Wen-Wei</creatorcontrib><creatorcontrib>Yang, Yong</creatorcontrib><creatorcontrib>Zhang, Chen</creatorcontrib><creatorcontrib>Cui, Yu-Hang</creatorcontrib><creatorcontrib>Wang, Yan-Wei</creatorcontrib><creatorcontrib>Dong, Yan-Chun</creatorcontrib><collection>CrossRef</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>Materials Research Database</collection><jtitle>Rare metals</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Gao, Peng-Yue</au><au>Ma, Yu-Duo</au><au>Sun, Wen-Wei</au><au>Yang, Yong</au><au>Zhang, Chen</au><au>Cui, Yu-Hang</au><au>Wang, Yan-Wei</au><au>Dong, Yan-Chun</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Microstructure and properties of Al2O3–ZrO2–TiO2 composite coatings prepared by plasma spraying</atitle><jtitle>Rare metals</jtitle><stitle>Rare Met</stitle><date>2021-07-01</date><risdate>2021</risdate><volume>40</volume><issue>7</issue><spage>1825</spage><epage>1834</epage><pages>1825-1834</pages><issn>1001-0521</issn><eissn>1867-7185</eissn><abstract>Al 2 O 3 –ZrO 2 –TiO 2 coatings were successfully prepared by plasma spraying Al 2 O 3 –ZrO 2 composite powders with and without TiO 2 addition. The effects of TiO 2 on the phase composition, microstructure and properties of the Al 2 O 3 –ZrO 2 coating were studied. The results show that the Al 2 O 3 –ZrO 2 –TiO 2 composite powder was composed of t-ZrO 2 , α-Al 2 O 3 , m-ZrO 2 and rutile, while the Al 2 O 3 –ZrO 2 –TiO 2 composite coating consisted of t-ZrO 2 , α-Al 2 O 3 and γ-Al 2 O 3 . The diffraction peaks of TiO 2 could not be detected in the Al 2 O 3 –ZrO 2 –TiO 2 coating even up to 10 wt% TiO 2 addition. The reason may be that TiO 2 was dissolved in the amorphous phase or formed solid solution with γ-Al 2 O 3 phase in the coating during cooling. Compared with the Al 2 O 3 –ZrO 2 coating, the as-prepared Al 2 O 3 –ZrO 2 –TiO 2 coating had denser microstructure, less microcracks and more amorphous phases. The density of the Al 2 O 3 –ZrO 2 –TiO 2 coating increased with the increase of TiO 2 content. The Al 2 O 3 –ZrO 2 –10wt%TiO 2 coating had the most uniform and dense microstructure, possessed higher toughness, adhesive strength and wear resistance compared with the Al 2 O 3 –ZrO 2 coating, which was due to its lower porosity and more uniform microstructure. Graphic abstract</abstract><cop>Beijing</cop><pub>Nonferrous Metals Society of China</pub><doi>10.1007/s12598-020-01505-2</doi><tpages>10</tpages><orcidid>https://orcid.org/0000-0003-0804-8810</orcidid></addata></record>
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subjects Adhesive strength
Aluminum oxide
Biomaterials
Chemistry and Materials Science
Energy
Materials Engineering
Materials Science
Metallic Materials
Microcracks
Microstructure
Nanoscale Science and Technology
Phase composition
Physical Chemistry
Plasma spraying
Powder spraying
Protective coatings
Review
Solid solutions
Titanium dioxide
Transitional aluminas
Wear resistance
Zirconium dioxide
title Microstructure and properties of Al2O3–ZrO2–TiO2 composite coatings prepared by plasma spraying
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