Effect of double-excitation ultrasonic elliptical vibration turning trajectory on surface morphology
To explore the formation law and influence factors of three-dimensional geometry in axial turning surface, the turning experiment of 7075 aluminum alloy was carried out by using double excitation three-dimensional ultrasonic elliptical vibration method. Based on the theory of turning kinematics, the...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2021-03, Vol.113 (5-6), p.1401-1414 |
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| creator | Huo, Bingjun Zhao, Bo Yin, Long Guo, Xingchen Wang, Xiaobo |
| description | To explore the formation law and influence factors of three-dimensional geometry in axial turning surface, the turning experiment of 7075 aluminum alloy was carried out by using double excitation three-dimensional ultrasonic elliptical vibration method. Based on the theory of turning kinematics, the tool tip trajectory model of three-dimensional ultrasonic elliptical vibration turning (3D-UEVT) was established, and the related mechanism in surface residual height, surface topography formation characteristics, and turning transmission was given. Through single factor simulation and turning test, the influence of spindle speed, feed speed, amplitude, and phase difference on the surface microstructure and roughness of workpiece was analyzed contrastively. The results show that, compared with the traditional turning, the double excitation ellipse assisted turning can affect the surface topography and quality of the workpiece by causing the dynamic change of the cutting angle of the tool tip and the residual height of the material. Combined with the analysis of simulation and experimental results, it is found that the ideal microstructure and roughness can be obtained with low speed, slow feed, small amplitude, and small phase difference. Meanwhile, the tool workpiece separation characteristics, surface topography, roughness, and surface defect level can be effectively improved under the three-dimensional ultrasonic elliptical assisted vibration. |
| doi_str_mv | 10.1007/s00170-021-06684-5 |
| format | Article |
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Based on the theory of turning kinematics, the tool tip trajectory model of three-dimensional ultrasonic elliptical vibration turning (3D-UEVT) was established, and the related mechanism in surface residual height, surface topography formation characteristics, and turning transmission was given. Through single factor simulation and turning test, the influence of spindle speed, feed speed, amplitude, and phase difference on the surface microstructure and roughness of workpiece was analyzed contrastively. The results show that, compared with the traditional turning, the double excitation ellipse assisted turning can affect the surface topography and quality of the workpiece by causing the dynamic change of the cutting angle of the tool tip and the residual height of the material. Combined with the analysis of simulation and experimental results, it is found that the ideal microstructure and roughness can be obtained with low speed, slow feed, small amplitude, and small phase difference. Meanwhile, the tool workpiece separation characteristics, surface topography, roughness, and surface defect level can be effectively improved under the three-dimensional ultrasonic elliptical assisted vibration.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-021-06684-5</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Aluminum base alloys ; Amplitudes ; CAE) and Design ; Computer-Aided Engineering (CAD ; Engineering ; Excitation ; Industrial and Production Engineering ; Kinematics ; Low speed ; Mechanical Engineering ; Media Management ; Microstructure ; Original Article ; Phase shift ; Roughness ; Surface defects ; Three dimensional models ; Topography ; Turning (machining) ; Ultrasonic testing ; Vibration ; Workpieces</subject><ispartof>International journal of advanced manufacturing technology, 2021-03, Vol.113 (5-6), p.1401-1414</ispartof><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd. part of Springer Nature 2021</rights><rights>The Author(s), under exclusive licence to Springer-Verlag London Ltd. part of Springer Nature 2021.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c319t-6c09d809e30a57ccd9e153ef7404a2bcde16b57ed11e531b932309b301f89fc3</citedby><cites>FETCH-LOGICAL-c319t-6c09d809e30a57ccd9e153ef7404a2bcde16b57ed11e531b932309b301f89fc3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-021-06684-5$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-021-06684-5$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,776,780,27903,27904,41467,42536,51297</link.rule.ids></links><search><creatorcontrib>Huo, Bingjun</creatorcontrib><creatorcontrib>Zhao, Bo</creatorcontrib><creatorcontrib>Yin, Long</creatorcontrib><creatorcontrib>Guo, Xingchen</creatorcontrib><creatorcontrib>Wang, Xiaobo</creatorcontrib><title>Effect of double-excitation ultrasonic elliptical vibration turning trajectory on surface morphology</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>To explore the formation law and influence factors of three-dimensional geometry in axial turning surface, the turning experiment of 7075 aluminum alloy was carried out by using double excitation three-dimensional ultrasonic elliptical vibration method. Based on the theory of turning kinematics, the tool tip trajectory model of three-dimensional ultrasonic elliptical vibration turning (3D-UEVT) was established, and the related mechanism in surface residual height, surface topography formation characteristics, and turning transmission was given. Through single factor simulation and turning test, the influence of spindle speed, feed speed, amplitude, and phase difference on the surface microstructure and roughness of workpiece was analyzed contrastively. The results show that, compared with the traditional turning, the double excitation ellipse assisted turning can affect the surface topography and quality of the workpiece by causing the dynamic change of the cutting angle of the tool tip and the residual height of the material. Combined with the analysis of simulation and experimental results, it is found that the ideal microstructure and roughness can be obtained with low speed, slow feed, small amplitude, and small phase difference. Meanwhile, the tool workpiece separation characteristics, surface topography, roughness, and surface defect level can be effectively improved under the three-dimensional ultrasonic elliptical assisted vibration.</description><subject>Aluminum base alloys</subject><subject>Amplitudes</subject><subject>CAE) and Design</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Engineering</subject><subject>Excitation</subject><subject>Industrial and Production Engineering</subject><subject>Kinematics</subject><subject>Low speed</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Microstructure</subject><subject>Original Article</subject><subject>Phase shift</subject><subject>Roughness</subject><subject>Surface defects</subject><subject>Three dimensional models</subject><subject>Topography</subject><subject>Turning (machining)</subject><subject>Ultrasonic testing</subject><subject>Vibration</subject><subject>Workpieces</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2021</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kE1LxDAQhoMouK7-AU8Bz9FJ0-bjKMv6AYKXvYc2TdYs3WZNUnH_vdEK3jwNzDzvOzMvQtcUbimAuEsAVACBihLgXNakOUELWjNGGNDmFC2g4pIwweU5ukhpV3BOuVygfu2cNRkHh_swdYMl9tP43GYfRjwNObYpjN5gOwz-kL1pB_zhuzjP8xRHP25xoXbFJMQjLt00Rdcai_chHt7CELbHS3Tm2iHZq9-6RJuH9Wb1RF5eH59X9y_EMKoy4QZUL0FZBm0jjOmVpQ2zTtRQt1Vnekt51wjbU2obRjvFKgaqKx86qZxhS3Qz2x5ieJ9synoXyoVlo65qJYWSkotCVTNlYkgpWqcP0e_beNQU9HeYeg5TlzD1T5i6KSI2i1KBx62Nf9b_qL4AKM15qw</recordid><startdate>20210301</startdate><enddate>20210301</enddate><creator>Huo, Bingjun</creator><creator>Zhao, Bo</creator><creator>Yin, Long</creator><creator>Guo, Xingchen</creator><creator>Wang, Xiaobo</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20210301</creationdate><title>Effect of double-excitation ultrasonic elliptical vibration turning trajectory on surface morphology</title><author>Huo, Bingjun ; Zhao, Bo ; Yin, Long ; Guo, Xingchen ; Wang, Xiaobo</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c319t-6c09d809e30a57ccd9e153ef7404a2bcde16b57ed11e531b932309b301f89fc3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2021</creationdate><topic>Aluminum base alloys</topic><topic>Amplitudes</topic><topic>CAE) and Design</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Engineering</topic><topic>Excitation</topic><topic>Industrial and Production Engineering</topic><topic>Kinematics</topic><topic>Low speed</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Microstructure</topic><topic>Original Article</topic><topic>Phase shift</topic><topic>Roughness</topic><topic>Surface defects</topic><topic>Three dimensional models</topic><topic>Topography</topic><topic>Turning (machining)</topic><topic>Ultrasonic testing</topic><topic>Vibration</topic><topic>Workpieces</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Huo, Bingjun</creatorcontrib><creatorcontrib>Zhao, Bo</creatorcontrib><creatorcontrib>Yin, Long</creatorcontrib><creatorcontrib>Guo, Xingchen</creatorcontrib><creatorcontrib>Wang, Xiaobo</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection (ProQuest)</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Huo, Bingjun</au><au>Zhao, Bo</au><au>Yin, Long</au><au>Guo, Xingchen</au><au>Wang, Xiaobo</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Effect of double-excitation ultrasonic elliptical vibration turning trajectory on surface morphology</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2021-03-01</date><risdate>2021</risdate><volume>113</volume><issue>5-6</issue><spage>1401</spage><epage>1414</epage><pages>1401-1414</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>To explore the formation law and influence factors of three-dimensional geometry in axial turning surface, the turning experiment of 7075 aluminum alloy was carried out by using double excitation three-dimensional ultrasonic elliptical vibration method. Based on the theory of turning kinematics, the tool tip trajectory model of three-dimensional ultrasonic elliptical vibration turning (3D-UEVT) was established, and the related mechanism in surface residual height, surface topography formation characteristics, and turning transmission was given. Through single factor simulation and turning test, the influence of spindle speed, feed speed, amplitude, and phase difference on the surface microstructure and roughness of workpiece was analyzed contrastively. The results show that, compared with the traditional turning, the double excitation ellipse assisted turning can affect the surface topography and quality of the workpiece by causing the dynamic change of the cutting angle of the tool tip and the residual height of the material. Combined with the analysis of simulation and experimental results, it is found that the ideal microstructure and roughness can be obtained with low speed, slow feed, small amplitude, and small phase difference. Meanwhile, the tool workpiece separation characteristics, surface topography, roughness, and surface defect level can be effectively improved under the three-dimensional ultrasonic elliptical assisted vibration.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-021-06684-5</doi><tpages>14</tpages></addata></record> |
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| subjects | Aluminum base alloys Amplitudes CAE) and Design Computer-Aided Engineering (CAD Engineering Excitation Industrial and Production Engineering Kinematics Low speed Mechanical Engineering Media Management Microstructure Original Article Phase shift Roughness Surface defects Three dimensional models Topography Turning (machining) Ultrasonic testing Vibration Workpieces |
| title | Effect of double-excitation ultrasonic elliptical vibration turning trajectory on surface morphology |
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