Stability Analysis of Milling Process with Variable Spindle Speed and Pitch Angle considering Helix Angle and Process Phase Difference
Suppression of milling chatter by disrupting regenerative effect is a well-known method to obtain higher cutting stability domain. In this paper, a dynamic model of the milling process with variable spindle speed and pitch angle considering helix angle and process phase difference is presented. Then...
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| Veröffentlicht in: | Mathematical problems in engineering 2021-02, Vol.2021, p.1-15 |
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| creator | Jin, Gang Jiang, Haotian Han, Jianxin Li, Zhanjie Li, Hua Yan, Bing |
| description | Suppression of milling chatter by disrupting regenerative effect is a well-known method to obtain higher cutting stability domain. In this paper, a dynamic model of the milling process with variable spindle speed and pitch angle considering helix angle and process phase difference is presented. Then, an updated semidiscretization method is applied to obtain the stability chart. After the effectiveness of the proposed method is confirmed by comparisons with the previously published works and the time-domain simulations, lots of analyses are conducted to deeply evaluate the influence of the helix angle, the process phase difference, and feed per tooth on milling stability. Results show that the change of helix angle can result in significant stability discrepancies for both high-speed and low-speed regions. Though the process phase difference has the randomness and immeasurability in the practical application, it has an important influence on the stability and will result in a periodic evolution of the stability with a period π. Also, its recommended values are given for the practical milling process. |
| doi_str_mv | 10.1155/2021/6654176 |
| format | Article |
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In this paper, a dynamic model of the milling process with variable spindle speed and pitch angle considering helix angle and process phase difference is presented. Then, an updated semidiscretization method is applied to obtain the stability chart. After the effectiveness of the proposed method is confirmed by comparisons with the previously published works and the time-domain simulations, lots of analyses are conducted to deeply evaluate the influence of the helix angle, the process phase difference, and feed per tooth on milling stability. Results show that the change of helix angle can result in significant stability discrepancies for both high-speed and low-speed regions. Though the process phase difference has the randomness and immeasurability in the practical application, it has an important influence on the stability and will result in a periodic evolution of the stability with a period π. Also, its recommended values are given for the practical milling process.</description><identifier>ISSN: 1024-123X</identifier><identifier>EISSN: 1563-5147</identifier><identifier>DOI: 10.1155/2021/6654176</identifier><language>eng</language><publisher>New York: Hindawi</publisher><subject>Approximation ; Dynamic models ; Dynamic stability ; Low speed ; Methods ; Phase shift ; Pitch (inclination) ; Stability analysis ; Systems stability ; Time domain analysis</subject><ispartof>Mathematical problems in engineering, 2021-02, Vol.2021, p.1-15</ispartof><rights>Copyright © 2021 Gang Jin et al.</rights><rights>Copyright © 2021 Gang Jin et al. This is an open access article distributed under the Creative Commons Attribution License (the “License”), which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License. https://creativecommons.org/licenses/by/4.0</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><cites>FETCH-LOGICAL-c294t-e282e1f2ddabe8b366589f95d340ecc6b0e037572b2f70a3b9bb615e208cc53b3</cites><orcidid>0000-0002-8565-4278</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><link.rule.ids>314,776,780,27903,27904</link.rule.ids></links><search><contributor>Jin, Xiaoliang</contributor><contributor>Xiaoliang Jin</contributor><creatorcontrib>Jin, Gang</creatorcontrib><creatorcontrib>Jiang, Haotian</creatorcontrib><creatorcontrib>Han, Jianxin</creatorcontrib><creatorcontrib>Li, Zhanjie</creatorcontrib><creatorcontrib>Li, Hua</creatorcontrib><creatorcontrib>Yan, Bing</creatorcontrib><title>Stability Analysis of Milling Process with Variable Spindle Speed and Pitch Angle considering Helix Angle and Process Phase Difference</title><title>Mathematical problems in engineering</title><description>Suppression of milling chatter by disrupting regenerative effect is a well-known method to obtain higher cutting stability domain. 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Also, its recommended values are given for the practical milling process.</description><subject>Approximation</subject><subject>Dynamic models</subject><subject>Dynamic stability</subject><subject>Low speed</subject><subject>Methods</subject><subject>Phase shift</subject><subject>Pitch (inclination)</subject><subject>Stability analysis</subject><subject>Systems stability</subject><subject>Time domain analysis</subject><issn>1024-123X</issn><issn>1563-5147</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2021</creationdate><recordtype>article</recordtype><sourceid>RHX</sourceid><sourceid>ABUWG</sourceid><sourceid>AFKRA</sourceid><sourceid>AZQEC</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><sourceid>GNUQQ</sourceid><recordid>eNp9kMtOwzAURC0EEqWw4wMssYRQP-I8lhWvIhVRqYDYRbZz3bgKSbFTlf4A343bZs1qrkbnjjSD0CUlt5QKMWKE0VGSiJimyREaUJHwSNA4PQ43YXFEGf88RWfeL0kgBc0G6HfeSWVr223xuJH11luPW4NfbF3bZoFnrtXgPd7YrsIf0lmpasDzlW3KvQKUWDYlntlOVyFhEVzdNt6W4Hb_E6jtT-_vuT5vVkkP-N4aAw4aDefoxMjaw0WvQ_T--PB2N4mmr0_Pd-NppFkedxGwjAE1rCylgkzx0DXLTS5KHhPQOlEECE9FyhQzKZFc5UolVAAjmdaCKz5EV4fclWu_1-C7YtmuXSjuCxbnNBUk5Umgbg6Udq33DkyxcvZLum1BSbFbutgtXfRLB_z6gFdhFrmx_9N_Ubd-gQ</recordid><startdate>20210209</startdate><enddate>20210209</enddate><creator>Jin, Gang</creator><creator>Jiang, Haotian</creator><creator>Han, Jianxin</creator><creator>Li, Zhanjie</creator><creator>Li, Hua</creator><creator>Yan, Bing</creator><general>Hindawi</general><general>Hindawi Limited</general><scope>RHU</scope><scope>RHW</scope><scope>RHX</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7TB</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>ARAPS</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>CWDGH</scope><scope>DWQXO</scope><scope>FR3</scope><scope>GNUQQ</scope><scope>HCIFZ</scope><scope>JQ2</scope><scope>K7-</scope><scope>KR7</scope><scope>L6V</scope><scope>M7S</scope><scope>P5Z</scope><scope>P62</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><orcidid>https://orcid.org/0000-0002-8565-4278</orcidid></search><sort><creationdate>20210209</creationdate><title>Stability Analysis of Milling Process with Variable Spindle Speed and Pitch Angle considering Helix Angle and Process Phase Difference</title><author>Jin, Gang ; 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In this paper, a dynamic model of the milling process with variable spindle speed and pitch angle considering helix angle and process phase difference is presented. Then, an updated semidiscretization method is applied to obtain the stability chart. After the effectiveness of the proposed method is confirmed by comparisons with the previously published works and the time-domain simulations, lots of analyses are conducted to deeply evaluate the influence of the helix angle, the process phase difference, and feed per tooth on milling stability. Results show that the change of helix angle can result in significant stability discrepancies for both high-speed and low-speed regions. Though the process phase difference has the randomness and immeasurability in the practical application, it has an important influence on the stability and will result in a periodic evolution of the stability with a period π. 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| subjects | Approximation Dynamic models Dynamic stability Low speed Methods Phase shift Pitch (inclination) Stability analysis Systems stability Time domain analysis |
| title | Stability Analysis of Milling Process with Variable Spindle Speed and Pitch Angle considering Helix Angle and Process Phase Difference |
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