Evaluation of the belt punching process efficiency based on the resistance force of the compressed material
Vacuum conveyor belt punching process by using the piercing punch which cooperates with the die has potential to be modified in aspects of lowering the perforation force, extending the tool life, and improving the hole quality in the perforated belts. All these parameters have an influence on the ef...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2020-09, Vol.110 (3-4), p.717-727 |
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| creator | Wojtkowiak, Dominik Talaśka, Krzysztof Wilczyński, Dominik |
| description | Vacuum conveyor belt punching process by using the piercing punch which cooperates with the die has potential to be modified in aspects of lowering the perforation force, extending the tool life, and improving the hole quality in the perforated belts. All these parameters have an influence on the efficiency of the process and strictly depends on the punch geometry. This indicates that based on these criteria the optimization of the tool constructional features may be performed. In the presented research, authors have shown the linear correlation between the resistance force of the compressed material of the multilayer polymer composite belt in punching and the efficiency of the process. It was also proved that using the effective geometry of the piercing punch with spherical bowl can reduce the perforation force by 69%. Based on the obtained model, the simplified optimization as well as the evaluation of the punches with defined geometry can be performed, since all characteristics of the material compressive force obtained for the effective punches were almost consistent. For proper analysis, it is necessary to use the combination of the analytical and numerical modelling, computer simulations with using the finite element method (FEM) and the experimental tests. However, by performing simple compression tests for various tool geometry on the strength testing machine, it is possible to perform the comparison analysis of different piercing punches based on the derived models. This approach can be used to evaluate the properties of selected tools for the groups of materials with wide divergence of the mechanical properties without performing the complex research. |
| doi_str_mv | 10.1007/s00170-020-05819-4 |
| format | Article |
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All these parameters have an influence on the efficiency of the process and strictly depends on the punch geometry. This indicates that based on these criteria the optimization of the tool constructional features may be performed. In the presented research, authors have shown the linear correlation between the resistance force of the compressed material of the multilayer polymer composite belt in punching and the efficiency of the process. It was also proved that using the effective geometry of the piercing punch with spherical bowl can reduce the perforation force by 69%. Based on the obtained model, the simplified optimization as well as the evaluation of the punches with defined geometry can be performed, since all characteristics of the material compressive force obtained for the effective punches were almost consistent. For proper analysis, it is necessary to use the combination of the analytical and numerical modelling, computer simulations with using the finite element method (FEM) and the experimental tests. However, by performing simple compression tests for various tool geometry on the strength testing machine, it is possible to perform the comparison analysis of different piercing punches based on the derived models. 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All these parameters have an influence on the efficiency of the process and strictly depends on the punch geometry. This indicates that based on these criteria the optimization of the tool constructional features may be performed. In the presented research, authors have shown the linear correlation between the resistance force of the compressed material of the multilayer polymer composite belt in punching and the efficiency of the process. It was also proved that using the effective geometry of the piercing punch with spherical bowl can reduce the perforation force by 69%. Based on the obtained model, the simplified optimization as well as the evaluation of the punches with defined geometry can be performed, since all characteristics of the material compressive force obtained for the effective punches were almost consistent. 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This approach can be used to evaluate the properties of selected tools for the groups of materials with wide divergence of the mechanical properties without performing the complex research.</description><subject>Belt conveyors</subject><subject>CAE) and Design</subject><subject>Compression tests</subject><subject>Compressive strength</subject><subject>Computer simulation</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Divergence</subject><subject>Efficiency</subject><subject>Engineering</subject><subject>Finite element method</subject><subject>Geometry</subject><subject>Industrial and Production Engineering</subject><subject>Mechanical Engineering</subject><subject>Mechanical properties</subject><subject>Media Management</subject><subject>Multilayers</subject><subject>Optimization</subject><subject>Original Article</subject><subject>Perforation</subject><subject>Piercing</subject><subject>Polymer matrix composites</subject><subject>Punches</subject><subject>Punching</subject><subject>Strength testing</subject><subject>Tool life</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2020</creationdate><recordtype>article</recordtype><sourceid>C6C</sourceid><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kE9PwzAMxSMEEmPwBThF4lxwkjZtjmgaf6RJXOAcpamzdXRtSVqkfXtSisRtB9sH_96z9Qi5ZXDPAPKHAMBySIDHygqmkvSMLFgqRCKAZedkAVwWichlcUmuQthHXDJZLMjn-ts0oxnqrqWdo8MOaYnNQPuxtbu63dLedxZDoOhcbWts7ZGWJmBFo2CiPYY6DKa1SF3nY_9zsd2hj7uJPJgBfW2aa3LhTBPw5m8uycfT-n31kmzenl9Xj5vECsWGpEgNL5VBJVhe5SmzmckEgJUqK3KOlklnsQLHUBnpDNiykmVuQTFZCl6gWJK72Tf-_jViGPS-G30bT2qeKigU4yo9TQmpcsmAR4rPlPVdCB6d7n19MP6oGegpej1Hr2P0-jd6PVmLWRQi3G7R_1ufUP0AqOuHHg</recordid><startdate>20200901</startdate><enddate>20200901</enddate><creator>Wojtkowiak, Dominik</creator><creator>Talaśka, Krzysztof</creator><creator>Wilczyński, Dominik</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>C6C</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20200901</creationdate><title>Evaluation of the belt punching process efficiency based on the resistance force of the compressed material</title><author>Wojtkowiak, Dominik ; Talaśka, Krzysztof ; Wilczyński, Dominik</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c391t-84a2b9ae9317d741c5a5300c695872ec16fced0f1e9a6fa0cbd6b7c0916b328e3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2020</creationdate><topic>Belt conveyors</topic><topic>CAE) and Design</topic><topic>Compression tests</topic><topic>Compressive strength</topic><topic>Computer simulation</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Divergence</topic><topic>Efficiency</topic><topic>Engineering</topic><topic>Finite element method</topic><topic>Geometry</topic><topic>Industrial and Production Engineering</topic><topic>Mechanical Engineering</topic><topic>Mechanical properties</topic><topic>Media Management</topic><topic>Multilayers</topic><topic>Optimization</topic><topic>Original Article</topic><topic>Perforation</topic><topic>Piercing</topic><topic>Polymer matrix composites</topic><topic>Punches</topic><topic>Punching</topic><topic>Strength testing</topic><topic>Tool life</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Wojtkowiak, Dominik</creatorcontrib><creatorcontrib>Talaśka, Krzysztof</creatorcontrib><creatorcontrib>Wilczyński, Dominik</creatorcontrib><collection>SpringerOpen</collection><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central</collection><collection>SciTech Premium Collection (Proquest) (PQ_SDU_P3)</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Wojtkowiak, Dominik</au><au>Talaśka, Krzysztof</au><au>Wilczyński, Dominik</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Evaluation of the belt punching process efficiency based on the resistance force of the compressed material</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2020-09-01</date><risdate>2020</risdate><volume>110</volume><issue>3-4</issue><spage>717</spage><epage>727</epage><pages>717-727</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>Vacuum conveyor belt punching process by using the piercing punch which cooperates with the die has potential to be modified in aspects of lowering the perforation force, extending the tool life, and improving the hole quality in the perforated belts. All these parameters have an influence on the efficiency of the process and strictly depends on the punch geometry. This indicates that based on these criteria the optimization of the tool constructional features may be performed. In the presented research, authors have shown the linear correlation between the resistance force of the compressed material of the multilayer polymer composite belt in punching and the efficiency of the process. It was also proved that using the effective geometry of the piercing punch with spherical bowl can reduce the perforation force by 69%. Based on the obtained model, the simplified optimization as well as the evaluation of the punches with defined geometry can be performed, since all characteristics of the material compressive force obtained for the effective punches were almost consistent. 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| subjects | Belt conveyors CAE) and Design Compression tests Compressive strength Computer simulation Computer-Aided Engineering (CAD Divergence Efficiency Engineering Finite element method Geometry Industrial and Production Engineering Mechanical Engineering Mechanical properties Media Management Multilayers Optimization Original Article Perforation Piercing Polymer matrix composites Punches Punching Strength testing Tool life |
| title | Evaluation of the belt punching process efficiency based on the resistance force of the compressed material |
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