Analysis of tool-chip interface characteristics of self-lubricating tools with nanotextures and WS2/Zr coatings in dry cutting
The environmental obligations of manufacturing industries have resulted in the development of new cutting tools during metal machining without cutting fluids. According to the green manufacturing principles and to further improve the cutting performance of tools in dry cutting, novel cutting tools c...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2018-07, Vol.97 (5-8), p.1637-1647 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Xing, Youqiang Deng, Jianxin Wu, Ze Liu, Lei Huang, Peng Jiao, Anqiang |
| description | The environmental obligations of manufacturing industries have resulted in the development of new cutting tools during metal machining without cutting fluids. According to the green manufacturing principles and to further improve the cutting performance of tools in dry cutting, novel cutting tools combined with nanotextures and WS
2
/Zr coatings (AN-AW) are developed, and cutting tests without cutting fluids on hardened steel exhibit that the AN-AW tool is the most effective in reducing the cutting forces compared with the WS
2
/Zr-coated tool (AS-W) and conventional tool (AS). Based on the experiments and theoretical models, the tool-chip interface characteristics are further investigated quantitatively to analyze the mechanism of the AN-AW tool. Results show that the AN-AW tool has a significant effect on the tool-chip interface characteristics. The AN-AW tool is the most effective in reducing the friction coefficient and tool-chip contact length; meanwhile, it changes the stress distribution at the tool-chip interface. The reduced tool-chip contact length and sticking-total contact length ratio as well as the lubricant film formed by the WS
2
/Zr coatings at the tool-chip interface may be responsible for the changes of friction and stress distribution for the AN-AW tool. |
| doi_str_mv | 10.1007/s00170-018-2054-2 |
| format | Article |
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2
/Zr coatings (AN-AW) are developed, and cutting tests without cutting fluids on hardened steel exhibit that the AN-AW tool is the most effective in reducing the cutting forces compared with the WS
2
/Zr-coated tool (AS-W) and conventional tool (AS). Based on the experiments and theoretical models, the tool-chip interface characteristics are further investigated quantitatively to analyze the mechanism of the AN-AW tool. Results show that the AN-AW tool has a significant effect on the tool-chip interface characteristics. The AN-AW tool is the most effective in reducing the friction coefficient and tool-chip contact length; meanwhile, it changes the stress distribution at the tool-chip interface. The reduced tool-chip contact length and sticking-total contact length ratio as well as the lubricant film formed by the WS
2
/Zr coatings at the tool-chip interface may be responsible for the changes of friction and stress distribution for the AN-AW tool.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-018-2054-2</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>CAE) and Design ; Coatings ; Coefficient of friction ; Computational fluid dynamics ; Computer-Aided Engineering (CAD ; Contact stresses ; Cutting fluids ; Cutting force ; Cutting parameters ; Cutting tools ; Engineering ; Friction reduction ; Industrial and Production Engineering ; Lubricants ; Lubrication ; Machining ; Mechanical Engineering ; Media Management ; Original Article ; Self lubrication ; Stress concentration ; Stress distribution ; Zirconium</subject><ispartof>International journal of advanced manufacturing technology, 2018-07, Vol.97 (5-8), p.1637-1647</ispartof><rights>Springer-Verlag London Ltd., part of Springer Nature 2018</rights><rights>Copyright Springer Science & Business Media 2018</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2018). All Rights Reserved.</rights><rights>Springer-Verlag London Ltd., part of Springer Nature 2018.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c372t-6acf054bcbca72355150fa8e3fe610f09f1f11397c16e91c3b3d03c3f1928cb13</citedby><cites>FETCH-LOGICAL-c372t-6acf054bcbca72355150fa8e3fe610f09f1f11397c16e91c3b3d03c3f1928cb13</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-018-2054-2$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-018-2054-2$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27923,27924,41487,42556,51318</link.rule.ids></links><search><creatorcontrib>Xing, Youqiang</creatorcontrib><creatorcontrib>Deng, Jianxin</creatorcontrib><creatorcontrib>Wu, Ze</creatorcontrib><creatorcontrib>Liu, Lei</creatorcontrib><creatorcontrib>Huang, Peng</creatorcontrib><creatorcontrib>Jiao, Anqiang</creatorcontrib><title>Analysis of tool-chip interface characteristics of self-lubricating tools with nanotextures and WS2/Zr coatings in dry cutting</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>The environmental obligations of manufacturing industries have resulted in the development of new cutting tools during metal machining without cutting fluids. According to the green manufacturing principles and to further improve the cutting performance of tools in dry cutting, novel cutting tools combined with nanotextures and WS
2
/Zr coatings (AN-AW) are developed, and cutting tests without cutting fluids on hardened steel exhibit that the AN-AW tool is the most effective in reducing the cutting forces compared with the WS
2
/Zr-coated tool (AS-W) and conventional tool (AS). Based on the experiments and theoretical models, the tool-chip interface characteristics are further investigated quantitatively to analyze the mechanism of the AN-AW tool. Results show that the AN-AW tool has a significant effect on the tool-chip interface characteristics. The AN-AW tool is the most effective in reducing the friction coefficient and tool-chip contact length; meanwhile, it changes the stress distribution at the tool-chip interface. The reduced tool-chip contact length and sticking-total contact length ratio as well as the lubricant film formed by the WS
2
/Zr coatings at the tool-chip interface may be responsible for the changes of friction and stress distribution for the AN-AW tool.</description><subject>CAE) and Design</subject><subject>Coatings</subject><subject>Coefficient of friction</subject><subject>Computational fluid dynamics</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Contact stresses</subject><subject>Cutting fluids</subject><subject>Cutting force</subject><subject>Cutting parameters</subject><subject>Cutting tools</subject><subject>Engineering</subject><subject>Friction reduction</subject><subject>Industrial and Production Engineering</subject><subject>Lubricants</subject><subject>Lubrication</subject><subject>Machining</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Self lubrication</subject><subject>Stress concentration</subject><subject>Stress distribution</subject><subject>Zirconium</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2018</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kUFr3DAQhUVpIds0PyA3Qc9qZiRbto8hJE0g0EMTCrkIeVba1eLaW0km2Ut_e7S7gZ6a0_Dg-x4Mj7FzhG8I0FwkAGxAALZCQl0J-YEtsFJKKMD6I1uA1K1QjW5P2OeUNoXWqNsF-3s52mGXQuKT53maBkHrsOVhzC56S47T2kZLJYWUAx2w5AYvhrmPgWwO4-rgJf4c8pqPdpyye8lzdInbccl__ZQXT5HTdEBTaebLuOM0533-wj55OyR39nZP2ePN9cPVrbj_8f3u6vJekGpkFtqSL1_11JNtpKprrMHb1invNIKHzqNHVF1DqF2HpHq1BEXKYydb6lGdsq_H3m2c_swuZbOZ5lheT0ZWHbQdSqnepaSWGqqmgncp0Ng2ZQRZKDxSFKeUovNmG8NvG3cGwewnM8fJTKHNfjKzd-TRSYUdVy7-a_6_9AqakZka</recordid><startdate>20180701</startdate><enddate>20180701</enddate><creator>Xing, Youqiang</creator><creator>Deng, Jianxin</creator><creator>Wu, Ze</creator><creator>Liu, Lei</creator><creator>Huang, Peng</creator><creator>Jiao, Anqiang</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20180701</creationdate><title>Analysis of tool-chip interface characteristics of self-lubricating tools with nanotextures and WS2/Zr coatings in dry cutting</title><author>Xing, Youqiang ; Deng, Jianxin ; Wu, Ze ; Liu, Lei ; Huang, Peng ; Jiao, Anqiang</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c372t-6acf054bcbca72355150fa8e3fe610f09f1f11397c16e91c3b3d03c3f1928cb13</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2018</creationdate><topic>CAE) and Design</topic><topic>Coatings</topic><topic>Coefficient of friction</topic><topic>Computational fluid dynamics</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Contact stresses</topic><topic>Cutting fluids</topic><topic>Cutting force</topic><topic>Cutting parameters</topic><topic>Cutting tools</topic><topic>Engineering</topic><topic>Friction reduction</topic><topic>Industrial and Production Engineering</topic><topic>Lubricants</topic><topic>Lubrication</topic><topic>Machining</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Original Article</topic><topic>Self lubrication</topic><topic>Stress concentration</topic><topic>Stress distribution</topic><topic>Zirconium</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Xing, Youqiang</creatorcontrib><creatorcontrib>Deng, Jianxin</creatorcontrib><creatorcontrib>Wu, Ze</creatorcontrib><creatorcontrib>Liu, Lei</creatorcontrib><creatorcontrib>Huang, Peng</creatorcontrib><creatorcontrib>Jiao, Anqiang</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Xing, Youqiang</au><au>Deng, Jianxin</au><au>Wu, Ze</au><au>Liu, Lei</au><au>Huang, Peng</au><au>Jiao, Anqiang</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Analysis of tool-chip interface characteristics of self-lubricating tools with nanotextures and WS2/Zr coatings in dry cutting</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2018-07-01</date><risdate>2018</risdate><volume>97</volume><issue>5-8</issue><spage>1637</spage><epage>1647</epage><pages>1637-1647</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>The environmental obligations of manufacturing industries have resulted in the development of new cutting tools during metal machining without cutting fluids. According to the green manufacturing principles and to further improve the cutting performance of tools in dry cutting, novel cutting tools combined with nanotextures and WS
2
/Zr coatings (AN-AW) are developed, and cutting tests without cutting fluids on hardened steel exhibit that the AN-AW tool is the most effective in reducing the cutting forces compared with the WS
2
/Zr-coated tool (AS-W) and conventional tool (AS). Based on the experiments and theoretical models, the tool-chip interface characteristics are further investigated quantitatively to analyze the mechanism of the AN-AW tool. Results show that the AN-AW tool has a significant effect on the tool-chip interface characteristics. The AN-AW tool is the most effective in reducing the friction coefficient and tool-chip contact length; meanwhile, it changes the stress distribution at the tool-chip interface. The reduced tool-chip contact length and sticking-total contact length ratio as well as the lubricant film formed by the WS
2
/Zr coatings at the tool-chip interface may be responsible for the changes of friction and stress distribution for the AN-AW tool.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-018-2054-2</doi><tpages>11</tpages></addata></record> |
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| subjects | CAE) and Design Coatings Coefficient of friction Computational fluid dynamics Computer-Aided Engineering (CAD Contact stresses Cutting fluids Cutting force Cutting parameters Cutting tools Engineering Friction reduction Industrial and Production Engineering Lubricants Lubrication Machining Mechanical Engineering Media Management Original Article Self lubrication Stress concentration Stress distribution Zirconium |
| title | Analysis of tool-chip interface characteristics of self-lubricating tools with nanotextures and WS2/Zr coatings in dry cutting |
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