Surface topography model with considering corner radius and diameter of ball-nose end miller

Surface topography, as one of the significant roles in surface integrity, has a great impact on the performances and service life of the machined parts. This research focuses on the surface topography model for the ball-nose end miller in machining of AISI P20 steel. First, the model is developed to...

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Veröffentlicht in:International journal of advanced manufacturing technology 2020-02, Vol.106 (9-10), p.3975-3984
Hauptverfasser: Zhang, Jing, Zhang, Song, Jiang, Dongdong, Wang, Jiachang, Lu, Shaolei
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container_issue 9-10
container_start_page 3975
container_title International journal of advanced manufacturing technology
container_volume 106
creator Zhang, Jing
Zhang, Song
Jiang, Dongdong
Wang, Jiachang
Lu, Shaolei
description Surface topography, as one of the significant roles in surface integrity, has a great impact on the performances and service life of the machined parts. This research focuses on the surface topography model for the ball-nose end miller in machining of AISI P20 steel. First, the model is developed to predict the surface topography and surface roughness in ball-nose end milling process. Secondly, the accuracy of the developed surface topography model was verified by a series of milling experiments. Thirdly, the effects of corner radius and diameter of ball-nose end miller on surface roughness is analyzed, it is observed that the ratio of feed per tooth ( f z ) to radial depth of cutting ( a e ) for obtaining minimum surface roughness is related to the ratio of diameter ( D ) to corner radius ( r ) of ball-nose end miller. Finally, in terms of the minimum surface roughness, a mathematical model is established with consideration of corner radius and diameter of ball-nose end miller. This research indicates that proper selection of cutting parameters ( f z and a e ) with consideration of diameter and radius corner of ball-nose end miller is a novel avenue for acquiring desired surface roughness.
doi_str_mv 10.1007/s00170-019-04897-3
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This research focuses on the surface topography model for the ball-nose end miller in machining of AISI P20 steel. First, the model is developed to predict the surface topography and surface roughness in ball-nose end milling process. Secondly, the accuracy of the developed surface topography model was verified by a series of milling experiments. Thirdly, the effects of corner radius and diameter of ball-nose end miller on surface roughness is analyzed, it is observed that the ratio of feed per tooth ( f z ) to radial depth of cutting ( a e ) for obtaining minimum surface roughness is related to the ratio of diameter ( D ) to corner radius ( r ) of ball-nose end miller. Finally, in terms of the minimum surface roughness, a mathematical model is established with consideration of corner radius and diameter of ball-nose end miller. 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subjects CAE) and Design
Computer-Aided Engineering (CAD
Cutting parameters
Diameters
End milling cutters
Engineering
Industrial and Production Engineering
Mathematical models
Mechanical Engineering
Media Management
Model accuracy
Nose
Original Article
Service life
Surface roughness
Topography
title Surface topography model with considering corner radius and diameter of ball-nose end miller
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