Surface topography model with considering corner radius and diameter of ball-nose end miller
Surface topography, as one of the significant roles in surface integrity, has a great impact on the performances and service life of the machined parts. This research focuses on the surface topography model for the ball-nose end miller in machining of AISI P20 steel. First, the model is developed to...
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Veröffentlicht in: | International journal of advanced manufacturing technology 2020-02, Vol.106 (9-10), p.3975-3984 |
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container_title | International journal of advanced manufacturing technology |
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creator | Zhang, Jing Zhang, Song Jiang, Dongdong Wang, Jiachang Lu, Shaolei |
description | Surface topography, as one of the significant roles in surface integrity, has a great impact on the performances and service life of the machined parts. This research focuses on the surface topography model for the ball-nose end miller in machining of AISI P20 steel. First, the model is developed to predict the surface topography and surface roughness in ball-nose end milling process. Secondly, the accuracy of the developed surface topography model was verified by a series of milling experiments. Thirdly, the effects of corner radius and diameter of ball-nose end miller on surface roughness is analyzed, it is observed that the ratio of feed per tooth (
f
z
) to radial depth of cutting (
a
e
) for obtaining minimum surface roughness is related to the ratio of diameter (
D
) to corner radius (
r
) of ball-nose end miller. Finally, in terms of the minimum surface roughness, a mathematical model is established with consideration of corner radius and diameter of ball-nose end miller. This research indicates that proper selection of cutting parameters (
f
z
and
a
e
) with consideration of diameter and radius corner of ball-nose end miller is a novel avenue for acquiring desired surface roughness. |
doi_str_mv | 10.1007/s00170-019-04897-3 |
format | Article |
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f
z
) to radial depth of cutting (
a
e
) for obtaining minimum surface roughness is related to the ratio of diameter (
D
) to corner radius (
r
) of ball-nose end miller. Finally, in terms of the minimum surface roughness, a mathematical model is established with consideration of corner radius and diameter of ball-nose end miller. This research indicates that proper selection of cutting parameters (
f
z
and
a
e
) with consideration of diameter and radius corner of ball-nose end miller is a novel avenue for acquiring desired surface roughness.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-019-04897-3</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>CAE) and Design ; Computer-Aided Engineering (CAD ; Cutting parameters ; Diameters ; End milling cutters ; Engineering ; Industrial and Production Engineering ; Mathematical models ; Mechanical Engineering ; Media Management ; Model accuracy ; Nose ; Original Article ; Service life ; Surface roughness ; Topography</subject><ispartof>International journal of advanced manufacturing technology, 2020-02, Vol.106 (9-10), p.3975-3984</ispartof><rights>Springer-Verlag London Ltd., part of Springer Nature 2020</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2020). All Rights Reserved.</rights><rights>Springer-Verlag London Ltd., part of Springer Nature 2020.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c347t-9915300517415961c499d6155dcb7f9efedd50766977a8d82853bf45c70cc61a3</citedby><cites>FETCH-LOGICAL-c347t-9915300517415961c499d6155dcb7f9efedd50766977a8d82853bf45c70cc61a3</cites><orcidid>0000-0001-5565-2290</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-019-04897-3$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-019-04897-3$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Zhang, Jing</creatorcontrib><creatorcontrib>Zhang, Song</creatorcontrib><creatorcontrib>Jiang, Dongdong</creatorcontrib><creatorcontrib>Wang, Jiachang</creatorcontrib><creatorcontrib>Lu, Shaolei</creatorcontrib><title>Surface topography model with considering corner radius and diameter of ball-nose end miller</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>Surface topography, as one of the significant roles in surface integrity, has a great impact on the performances and service life of the machined parts. This research focuses on the surface topography model for the ball-nose end miller in machining of AISI P20 steel. First, the model is developed to predict the surface topography and surface roughness in ball-nose end milling process. Secondly, the accuracy of the developed surface topography model was verified by a series of milling experiments. Thirdly, the effects of corner radius and diameter of ball-nose end miller on surface roughness is analyzed, it is observed that the ratio of feed per tooth (
f
z
) to radial depth of cutting (
a
e
) for obtaining minimum surface roughness is related to the ratio of diameter (
D
) to corner radius (
r
) of ball-nose end miller. Finally, in terms of the minimum surface roughness, a mathematical model is established with consideration of corner radius and diameter of ball-nose end miller. This research indicates that proper selection of cutting parameters (
f
z
and
a
e
) with consideration of diameter and radius corner of ball-nose end miller is a novel avenue for acquiring desired surface roughness.</description><subject>CAE) and Design</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Cutting parameters</subject><subject>Diameters</subject><subject>End milling cutters</subject><subject>Engineering</subject><subject>Industrial and Production Engineering</subject><subject>Mathematical models</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Model accuracy</subject><subject>Nose</subject><subject>Original Article</subject><subject>Service life</subject><subject>Surface roughness</subject><subject>Topography</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2020</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kE1LAzEQhoMoWKt_wFPAc3Sy2XwdpfgFBQ_qTQhpkm23bDdrsov037t1BW89zTDzvDPwIHRN4ZYCyLsMQCUQoJpAqbQk7ATNaMkYYUD5KZpBIRRhUqhzdJHzdsQFFWqGPt-GVFkXcB-7uE622-zxLvrQ4O-632AX21z7kOp2PfapDQkn6-shY9t67Gu7C_04ixVe2aYhbcwBh3Gzq5smpEt0Vtkmh6u_Okcfjw_vi2eyfH16WdwviWOl7InWlDMATmVJuRbUlVp7QTn3biUrHargPQcphJbSKq8KxdmqKrmT4Jygls3RzXS3S_FrCLk32zikdnxpilKDUlILeZRivABJGaMjVUyUSzHnFCrTpXpn095QMAfXZnJtRtfm17VhY4hNodwdVIX0f_pI6gejWICC</recordid><startdate>20200201</startdate><enddate>20200201</enddate><creator>Zhang, Jing</creator><creator>Zhang, Song</creator><creator>Jiang, Dongdong</creator><creator>Wang, Jiachang</creator><creator>Lu, Shaolei</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><orcidid>https://orcid.org/0000-0001-5565-2290</orcidid></search><sort><creationdate>20200201</creationdate><title>Surface topography model with considering corner radius and diameter of ball-nose end miller</title><author>Zhang, Jing ; Zhang, Song ; Jiang, Dongdong ; Wang, Jiachang ; Lu, Shaolei</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c347t-9915300517415961c499d6155dcb7f9efedd50766977a8d82853bf45c70cc61a3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2020</creationdate><topic>CAE) and Design</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Cutting parameters</topic><topic>Diameters</topic><topic>End milling cutters</topic><topic>Engineering</topic><topic>Industrial and Production Engineering</topic><topic>Mathematical models</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Model accuracy</topic><topic>Nose</topic><topic>Original Article</topic><topic>Service life</topic><topic>Surface roughness</topic><topic>Topography</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Zhang, Jing</creatorcontrib><creatorcontrib>Zhang, Song</creatorcontrib><creatorcontrib>Jiang, Dongdong</creatorcontrib><creatorcontrib>Wang, Jiachang</creatorcontrib><creatorcontrib>Lu, Shaolei</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Zhang, Jing</au><au>Zhang, Song</au><au>Jiang, Dongdong</au><au>Wang, Jiachang</au><au>Lu, Shaolei</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Surface topography model with considering corner radius and diameter of ball-nose end miller</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2020-02-01</date><risdate>2020</risdate><volume>106</volume><issue>9-10</issue><spage>3975</spage><epage>3984</epage><pages>3975-3984</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>Surface topography, as one of the significant roles in surface integrity, has a great impact on the performances and service life of the machined parts. This research focuses on the surface topography model for the ball-nose end miller in machining of AISI P20 steel. First, the model is developed to predict the surface topography and surface roughness in ball-nose end milling process. Secondly, the accuracy of the developed surface topography model was verified by a series of milling experiments. Thirdly, the effects of corner radius and diameter of ball-nose end miller on surface roughness is analyzed, it is observed that the ratio of feed per tooth (
f
z
) to radial depth of cutting (
a
e
) for obtaining minimum surface roughness is related to the ratio of diameter (
D
) to corner radius (
r
) of ball-nose end miller. Finally, in terms of the minimum surface roughness, a mathematical model is established with consideration of corner radius and diameter of ball-nose end miller. This research indicates that proper selection of cutting parameters (
f
z
and
a
e
) with consideration of diameter and radius corner of ball-nose end miller is a novel avenue for acquiring desired surface roughness.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-019-04897-3</doi><tpages>10</tpages><orcidid>https://orcid.org/0000-0001-5565-2290</orcidid></addata></record> |
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subjects | CAE) and Design Computer-Aided Engineering (CAD Cutting parameters Diameters End milling cutters Engineering Industrial and Production Engineering Mathematical models Mechanical Engineering Media Management Model accuracy Nose Original Article Service life Surface roughness Topography |
title | Surface topography model with considering corner radius and diameter of ball-nose end miller |
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