Study on surface/subsurface breakage in ultrasonic assisted grinding of C/SiC composites
Continuous carbon fiber reinforced silicon carbide ceramic matrix composites (C/SiC) are promising materials in aerospace and space optical fields due to their excellent properties. However, poor machining quality resulted from surface/subsurface breakage is hard to meet precision requirements of so...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2017-08, Vol.91 (9-12), p.3095-3105 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Ding, Kai Fu, Yucan Su, Honghua Cui, Fangfang Li, Qilin Lei, Weining Xu, Hongxiang |
| description | Continuous carbon fiber reinforced silicon carbide ceramic matrix composites (C/SiC) are promising materials in aerospace and space optical fields due to their excellent properties. However, poor machining quality resulted from surface/subsurface breakage is hard to meet precision requirements of some components. With an objective to study surface/subsurface breakage formation mechanism and improve machining quality of C/SiC composites, ultrasonic assisted grinding (UAG) and conventional grinding (CG) tests with a defined diamond grain distribution brazed grinding wheel were conducted. The surface/subsurface breakage types and formation mechanism were studied by comparative analysis of grinding force, micro-morphology of grinding surface/subsurface, and ground surface roughness. The results showed that main breakage types of different angle fibers in ground surface were lamellar brittle fracture and pit group originating from fracture and pullout of fibers, while breakage types of different angles fibers in ground surface were brittle fracture. Compared to CG, these breakages were reduced by UAG in varying degrees because it can reduce grinding force that determined fiber breakage. Consequently, because of the lower fiber breakages, the ground surface roughness
S
a obtained by UAG was lower than CG and the maximum reduction was 12%. |
| doi_str_mv | 10.1007/s00170-017-0012-z |
| format | Article |
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S
a obtained by UAG was lower than CG and the maximum reduction was 12%.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-017-0012-z</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Aircraft components ; Alloys ; Breakage ; Brittle fracture ; CAE) and Design ; Carbon fiber reinforced plastics ; Carbon fibers ; Ceramic fibers ; Ceramic matrix composites ; Ceramics ; Composite materials ; Computer-Aided Engineering (CAD ; Continuous fiber composites ; Diamond machining ; Diamonds ; Engineering ; Fiber composites ; Fibers ; Grinding tools ; Grinding wheels ; Industrial and Production Engineering ; Mechanical Engineering ; Media Management ; Morphology ; Optical properties ; Original Article ; Silicon carbide ; Surface roughness</subject><ispartof>International journal of advanced manufacturing technology, 2017-08, Vol.91 (9-12), p.3095-3105</ispartof><rights>Springer-Verlag London 2017</rights><rights>Copyright Springer Science & Business Media 2017</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2017). All Rights Reserved.</rights><rights>Springer-Verlag London 2017.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c372t-db9906552a7c271ce06849cc0b3d4453eac18da67add0610a8ac26c3f0099d3f3</citedby><cites>FETCH-LOGICAL-c372t-db9906552a7c271ce06849cc0b3d4453eac18da67add0610a8ac26c3f0099d3f3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-017-0012-z$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-017-0012-z$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>315,781,785,27929,27930,41493,42562,51324</link.rule.ids></links><search><creatorcontrib>Ding, Kai</creatorcontrib><creatorcontrib>Fu, Yucan</creatorcontrib><creatorcontrib>Su, Honghua</creatorcontrib><creatorcontrib>Cui, Fangfang</creatorcontrib><creatorcontrib>Li, Qilin</creatorcontrib><creatorcontrib>Lei, Weining</creatorcontrib><creatorcontrib>Xu, Hongxiang</creatorcontrib><title>Study on surface/subsurface breakage in ultrasonic assisted grinding of C/SiC composites</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>Continuous carbon fiber reinforced silicon carbide ceramic matrix composites (C/SiC) are promising materials in aerospace and space optical fields due to their excellent properties. However, poor machining quality resulted from surface/subsurface breakage is hard to meet precision requirements of some components. With an objective to study surface/subsurface breakage formation mechanism and improve machining quality of C/SiC composites, ultrasonic assisted grinding (UAG) and conventional grinding (CG) tests with a defined diamond grain distribution brazed grinding wheel were conducted. The surface/subsurface breakage types and formation mechanism were studied by comparative analysis of grinding force, micro-morphology of grinding surface/subsurface, and ground surface roughness. The results showed that main breakage types of different angle fibers in ground surface were lamellar brittle fracture and pit group originating from fracture and pullout of fibers, while breakage types of different angles fibers in ground surface were brittle fracture. Compared to CG, these breakages were reduced by UAG in varying degrees because it can reduce grinding force that determined fiber breakage. Consequently, because of the lower fiber breakages, the ground surface roughness
S
a obtained by UAG was lower than CG and the maximum reduction was 12%.</description><subject>Aircraft components</subject><subject>Alloys</subject><subject>Breakage</subject><subject>Brittle fracture</subject><subject>CAE) and Design</subject><subject>Carbon fiber reinforced plastics</subject><subject>Carbon fibers</subject><subject>Ceramic fibers</subject><subject>Ceramic matrix composites</subject><subject>Ceramics</subject><subject>Composite materials</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Continuous fiber composites</subject><subject>Diamond machining</subject><subject>Diamonds</subject><subject>Engineering</subject><subject>Fiber composites</subject><subject>Fibers</subject><subject>Grinding tools</subject><subject>Grinding wheels</subject><subject>Industrial and Production Engineering</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Morphology</subject><subject>Optical properties</subject><subject>Original Article</subject><subject>Silicon carbide</subject><subject>Surface roughness</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2017</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kT9PwzAQxS0EEqXwAdgsMYee7cSxRxTxT0JiKEhslmM7kUubFDsZ2k-Pq3RgocvdG37vnU4PoVsC9wSgXEQAUkKWRpYUzfZnaEZyxjIGpDhHM6BcZKzk4hJdxbhKDCdczNDXchjtDvcdjmNotHGLONZHievg9LduHfYdHtdD0LHvvME6Rh8HZ3EbfGd91-K-wdVi6Sts-s22j35w8RpdNHod3c1xz9Hn0-NH9ZK9vT-_Vg9vmWElHTJbSwm8KKguDS2JccBFLo2Bmtk8L5jThgireamtBU5AC20oN6wBkNKyhs3R3ZS7Df3P6OKgVv0YunRS0VyCEEX69SRFOaUsL6U8RRFJC8oYK0SiyESZ0McYXKO2wW902CkC6lCGmspQaahDGWqfPHTyxMR2rQt_kv81_QL9Z4t_</recordid><startdate>20170801</startdate><enddate>20170801</enddate><creator>Ding, Kai</creator><creator>Fu, Yucan</creator><creator>Su, Honghua</creator><creator>Cui, Fangfang</creator><creator>Li, Qilin</creator><creator>Lei, Weining</creator><creator>Xu, Hongxiang</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20170801</creationdate><title>Study on surface/subsurface breakage in ultrasonic assisted grinding of C/SiC composites</title><author>Ding, Kai ; Fu, Yucan ; Su, Honghua ; Cui, Fangfang ; Li, Qilin ; Lei, Weining ; Xu, Hongxiang</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c372t-db9906552a7c271ce06849cc0b3d4453eac18da67add0610a8ac26c3f0099d3f3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2017</creationdate><topic>Aircraft components</topic><topic>Alloys</topic><topic>Breakage</topic><topic>Brittle fracture</topic><topic>CAE) and Design</topic><topic>Carbon fiber reinforced plastics</topic><topic>Carbon fibers</topic><topic>Ceramic fibers</topic><topic>Ceramic matrix composites</topic><topic>Ceramics</topic><topic>Composite materials</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Continuous fiber composites</topic><topic>Diamond machining</topic><topic>Diamonds</topic><topic>Engineering</topic><topic>Fiber composites</topic><topic>Fibers</topic><topic>Grinding tools</topic><topic>Grinding wheels</topic><topic>Industrial and Production Engineering</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Morphology</topic><topic>Optical properties</topic><topic>Original Article</topic><topic>Silicon carbide</topic><topic>Surface roughness</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Ding, Kai</creatorcontrib><creatorcontrib>Fu, Yucan</creatorcontrib><creatorcontrib>Su, Honghua</creatorcontrib><creatorcontrib>Cui, Fangfang</creatorcontrib><creatorcontrib>Li, Qilin</creatorcontrib><creatorcontrib>Lei, Weining</creatorcontrib><creatorcontrib>Xu, Hongxiang</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Ding, Kai</au><au>Fu, Yucan</au><au>Su, Honghua</au><au>Cui, Fangfang</au><au>Li, Qilin</au><au>Lei, Weining</au><au>Xu, Hongxiang</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Study on surface/subsurface breakage in ultrasonic assisted grinding of C/SiC composites</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2017-08-01</date><risdate>2017</risdate><volume>91</volume><issue>9-12</issue><spage>3095</spage><epage>3105</epage><pages>3095-3105</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>Continuous carbon fiber reinforced silicon carbide ceramic matrix composites (C/SiC) are promising materials in aerospace and space optical fields due to their excellent properties. However, poor machining quality resulted from surface/subsurface breakage is hard to meet precision requirements of some components. With an objective to study surface/subsurface breakage formation mechanism and improve machining quality of C/SiC composites, ultrasonic assisted grinding (UAG) and conventional grinding (CG) tests with a defined diamond grain distribution brazed grinding wheel were conducted. The surface/subsurface breakage types and formation mechanism were studied by comparative analysis of grinding force, micro-morphology of grinding surface/subsurface, and ground surface roughness. The results showed that main breakage types of different angle fibers in ground surface were lamellar brittle fracture and pit group originating from fracture and pullout of fibers, while breakage types of different angles fibers in ground surface were brittle fracture. Compared to CG, these breakages were reduced by UAG in varying degrees because it can reduce grinding force that determined fiber breakage. Consequently, because of the lower fiber breakages, the ground surface roughness
S
a obtained by UAG was lower than CG and the maximum reduction was 12%.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-017-0012-z</doi><tpages>11</tpages></addata></record> |
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| subjects | Aircraft components Alloys Breakage Brittle fracture CAE) and Design Carbon fiber reinforced plastics Carbon fibers Ceramic fibers Ceramic matrix composites Ceramics Composite materials Computer-Aided Engineering (CAD Continuous fiber composites Diamond machining Diamonds Engineering Fiber composites Fibers Grinding tools Grinding wheels Industrial and Production Engineering Mechanical Engineering Media Management Morphology Optical properties Original Article Silicon carbide Surface roughness |
| title | Study on surface/subsurface breakage in ultrasonic assisted grinding of C/SiC composites |
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