Experimental study on SiCp/Al composites with different volume fractions in high-speed milling with PCD tools
The single-tooth milling cutter with diamond grain size of 5 μm was used for high-speed milling silicon carbide particle-reinforced aluminum matrix (SiCp/Al) composites with larger SiC particles and different volume fractions. The volume fractions of SiC particles were 15, 25, 30, and 56%, respectiv...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2018-07, Vol.97 (5-8), p.2731-2739 |
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| creator | Huang, Shutao Guo, Lin He, Huanhu Yang, Haicheng Su, Ying Xu, Lifu |
| description | The single-tooth milling cutter with diamond grain size of 5 μm was used for high-speed milling silicon carbide particle-reinforced aluminum matrix (SiCp/Al) composites with larger SiC particles and different volume fractions. The volume fractions of SiC particles were 15, 25, 30, and 56%, respectively. The effects of volume fraction of SiC particles on tool wear morphology and wear resistance were analyzed in this paper. The effects on cutting force and machined surface roughness were also studied. The results show that it has little effect of volume fraction of SiC particles on the tool wear morphology, but it has a great effect on the variety of wear amount and wear rate. When SiCp/Al composites wit h low volume fraction are machined, the tool wear amount of polycrystalline diamond (PCD) tools is small and increase slowly. When workpiece with high volume fraction is machined, the tool wear amount increases significantly with the increase of cutting distance. The measured cutting force changes differently when SiCp/Al composites with different volume fractions are machined at high speed. In the initial cutting period, there is little influence of volume fraction on the cutting force component. However, the influence becomes significant with the increase of cutting distance. The machined surface roughness with different volume fractions is larger and has a certain fluctuation in the initial cutting stage. When the cutting distance increases to a certain extent, the surface roughness decreases and tends to be steady. All in all, the surface roughness is larger when the volume fraction of SiC particles is higher. |
| doi_str_mv | 10.1007/s00170-018-2122-7 |
| format | Article |
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The volume fractions of SiC particles were 15, 25, 30, and 56%, respectively. The effects of volume fraction of SiC particles on tool wear morphology and wear resistance were analyzed in this paper. The effects on cutting force and machined surface roughness were also studied. The results show that it has little effect of volume fraction of SiC particles on the tool wear morphology, but it has a great effect on the variety of wear amount and wear rate. When SiCp/Al composites wit h low volume fraction are machined, the tool wear amount of polycrystalline diamond (PCD) tools is small and increase slowly. When workpiece with high volume fraction is machined, the tool wear amount increases significantly with the increase of cutting distance. The measured cutting force changes differently when SiCp/Al composites with different volume fractions are machined at high speed. In the initial cutting period, there is little influence of volume fraction on the cutting force component. However, the influence becomes significant with the increase of cutting distance. The machined surface roughness with different volume fractions is larger and has a certain fluctuation in the initial cutting stage. When the cutting distance increases to a certain extent, the surface roughness decreases and tends to be steady. All in all, the surface roughness is larger when the volume fraction of SiC particles is higher.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-018-2122-7</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Aluminum ; CAE) and Design ; Computer-Aided Engineering (CAD ; Cutting force ; Cutting parameters ; Cutting resistance ; Cutting speed ; Cutting wear ; Diamond machining ; Diamond tools ; Engineering ; Grain size ; High speed machining ; Industrial and Production Engineering ; Machine tools ; Mechanical Engineering ; Media Management ; Microstructure ; Milling (machining) ; Morphology ; Original Article ; Particulate composites ; Polycrystalline diamond ; Production methods ; Silicon carbide ; Surface roughness ; Tool wear ; Variation ; Wear rate ; Wear resistance ; Workpieces</subject><ispartof>International journal of advanced manufacturing technology, 2018-07, Vol.97 (5-8), p.2731-2739</ispartof><rights>Springer-Verlag London Ltd., part of Springer Nature 2018</rights><rights>Copyright Springer Science & Business Media 2018</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2018). All Rights Reserved.</rights><rights>Springer-Verlag London Ltd., part of Springer Nature 2018.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c372t-b90d34d629a0f36071b2333410f41563bac290b6c02a716df1142d53a62996753</citedby><cites>FETCH-LOGICAL-c372t-b90d34d629a0f36071b2333410f41563bac290b6c02a716df1142d53a62996753</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-018-2122-7$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-018-2122-7$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Huang, Shutao</creatorcontrib><creatorcontrib>Guo, Lin</creatorcontrib><creatorcontrib>He, Huanhu</creatorcontrib><creatorcontrib>Yang, Haicheng</creatorcontrib><creatorcontrib>Su, Ying</creatorcontrib><creatorcontrib>Xu, Lifu</creatorcontrib><title>Experimental study on SiCp/Al composites with different volume fractions in high-speed milling with PCD tools</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>The single-tooth milling cutter with diamond grain size of 5 μm was used for high-speed milling silicon carbide particle-reinforced aluminum matrix (SiCp/Al) composites with larger SiC particles and different volume fractions. The volume fractions of SiC particles were 15, 25, 30, and 56%, respectively. The effects of volume fraction of SiC particles on tool wear morphology and wear resistance were analyzed in this paper. The effects on cutting force and machined surface roughness were also studied. The results show that it has little effect of volume fraction of SiC particles on the tool wear morphology, but it has a great effect on the variety of wear amount and wear rate. When SiCp/Al composites wit h low volume fraction are machined, the tool wear amount of polycrystalline diamond (PCD) tools is small and increase slowly. When workpiece with high volume fraction is machined, the tool wear amount increases significantly with the increase of cutting distance. The measured cutting force changes differently when SiCp/Al composites with different volume fractions are machined at high speed. In the initial cutting period, there is little influence of volume fraction on the cutting force component. However, the influence becomes significant with the increase of cutting distance. The machined surface roughness with different volume fractions is larger and has a certain fluctuation in the initial cutting stage. When the cutting distance increases to a certain extent, the surface roughness decreases and tends to be steady. All in all, the surface roughness is larger when the volume fraction of SiC particles is higher.</description><subject>Aluminum</subject><subject>CAE) and Design</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Cutting force</subject><subject>Cutting parameters</subject><subject>Cutting resistance</subject><subject>Cutting speed</subject><subject>Cutting wear</subject><subject>Diamond machining</subject><subject>Diamond tools</subject><subject>Engineering</subject><subject>Grain size</subject><subject>High speed machining</subject><subject>Industrial and Production Engineering</subject><subject>Machine tools</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Microstructure</subject><subject>Milling (machining)</subject><subject>Morphology</subject><subject>Original Article</subject><subject>Particulate composites</subject><subject>Polycrystalline diamond</subject><subject>Production methods</subject><subject>Silicon carbide</subject><subject>Surface roughness</subject><subject>Tool wear</subject><subject>Variation</subject><subject>Wear rate</subject><subject>Wear resistance</subject><subject>Workpieces</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2018</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kUtLxDAURoMoOD5-gLuA6zj3Ju1Nu5TxCYKCug6dNp3J0DY16fj493ao4EpX2ZzzXchh7AzhAgH0PAKgBgGYCYlSCr3HZpgoJRRgus9mICkTSlN2yI5i3Iw0IWUz1l5_9ja41nZD0fA4bKsv7jv-7Bb9_LLhpW97H91gI_9ww5pXrq5tGGH-7ptta3kdinJwvovcdXztVmsRe2sr3rqmcd1qsp4WV3zwvokn7KAummhPf95j9npz_bK4Ew-Pt_eLywdRKi0HscyhUklFMi-gVgQal1IplSDUCaaklkUpc1hSCbLQSFWNmMgqVcVo5KRTdczOp90--LetjYPZ-G3oxpNGJjlkWUJ59i8lSRJQCvpfCggzyhNFI4UTVQYfY7C16cdfLcKXQTC7QmYqZMZCZlfI7Jbl5MSR7VY2_C7_LX0DqqSQ3A</recordid><startdate>20180701</startdate><enddate>20180701</enddate><creator>Huang, Shutao</creator><creator>Guo, Lin</creator><creator>He, Huanhu</creator><creator>Yang, Haicheng</creator><creator>Su, Ying</creator><creator>Xu, Lifu</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20180701</creationdate><title>Experimental study on SiCp/Al composites with different volume fractions in high-speed milling with PCD tools</title><author>Huang, Shutao ; Guo, Lin ; He, Huanhu ; Yang, Haicheng ; Su, Ying ; Xu, Lifu</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c372t-b90d34d629a0f36071b2333410f41563bac290b6c02a716df1142d53a62996753</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2018</creationdate><topic>Aluminum</topic><topic>CAE) and Design</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Cutting force</topic><topic>Cutting parameters</topic><topic>Cutting resistance</topic><topic>Cutting speed</topic><topic>Cutting wear</topic><topic>Diamond machining</topic><topic>Diamond tools</topic><topic>Engineering</topic><topic>Grain size</topic><topic>High speed machining</topic><topic>Industrial and Production Engineering</topic><topic>Machine tools</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Microstructure</topic><topic>Milling (machining)</topic><topic>Morphology</topic><topic>Original Article</topic><topic>Particulate composites</topic><topic>Polycrystalline diamond</topic><topic>Production methods</topic><topic>Silicon carbide</topic><topic>Surface roughness</topic><topic>Tool wear</topic><topic>Variation</topic><topic>Wear rate</topic><topic>Wear resistance</topic><topic>Workpieces</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Huang, Shutao</creatorcontrib><creatorcontrib>Guo, Lin</creatorcontrib><creatorcontrib>He, Huanhu</creatorcontrib><creatorcontrib>Yang, Haicheng</creatorcontrib><creatorcontrib>Su, Ying</creatorcontrib><creatorcontrib>Xu, Lifu</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Huang, Shutao</au><au>Guo, Lin</au><au>He, Huanhu</au><au>Yang, Haicheng</au><au>Su, Ying</au><au>Xu, Lifu</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Experimental study on SiCp/Al composites with different volume fractions in high-speed milling with PCD tools</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2018-07-01</date><risdate>2018</risdate><volume>97</volume><issue>5-8</issue><spage>2731</spage><epage>2739</epage><pages>2731-2739</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>The single-tooth milling cutter with diamond grain size of 5 μm was used for high-speed milling silicon carbide particle-reinforced aluminum matrix (SiCp/Al) composites with larger SiC particles and different volume fractions. The volume fractions of SiC particles were 15, 25, 30, and 56%, respectively. The effects of volume fraction of SiC particles on tool wear morphology and wear resistance were analyzed in this paper. The effects on cutting force and machined surface roughness were also studied. The results show that it has little effect of volume fraction of SiC particles on the tool wear morphology, but it has a great effect on the variety of wear amount and wear rate. When SiCp/Al composites wit h low volume fraction are machined, the tool wear amount of polycrystalline diamond (PCD) tools is small and increase slowly. When workpiece with high volume fraction is machined, the tool wear amount increases significantly with the increase of cutting distance. The measured cutting force changes differently when SiCp/Al composites with different volume fractions are machined at high speed. In the initial cutting period, there is little influence of volume fraction on the cutting force component. However, the influence becomes significant with the increase of cutting distance. The machined surface roughness with different volume fractions is larger and has a certain fluctuation in the initial cutting stage. When the cutting distance increases to a certain extent, the surface roughness decreases and tends to be steady. All in all, the surface roughness is larger when the volume fraction of SiC particles is higher.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-018-2122-7</doi><tpages>9</tpages></addata></record> |
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| subjects | Aluminum CAE) and Design Computer-Aided Engineering (CAD Cutting force Cutting parameters Cutting resistance Cutting speed Cutting wear Diamond machining Diamond tools Engineering Grain size High speed machining Industrial and Production Engineering Machine tools Mechanical Engineering Media Management Microstructure Milling (machining) Morphology Original Article Particulate composites Polycrystalline diamond Production methods Silicon carbide Surface roughness Tool wear Variation Wear rate Wear resistance Workpieces |
| title | Experimental study on SiCp/Al composites with different volume fractions in high-speed milling with PCD tools |
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