Simulation and experimental investigation on the cutting mechanism and surface generation in machining SiCp/Al MMCs
This paper presents the investigation on the cutting mechanism in SiCp/Al turning process. The fracture and removal mechanism of SiC particle and its influence on surface generation are investigated on the basis of a three-dimensional (3D) finite element model. Different depth of cut is adopted in t...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2019-02, Vol.100 (5-8), p.1393-1404 |
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| creator | Wang, Yefu Liao, Wenhe Yang, Kai Teng, Xiangyu Chen, Wanqun |
| description | This paper presents the investigation on the cutting mechanism in SiCp/Al turning process. The fracture and removal mechanism of SiC particle and its influence on surface generation are investigated on the basis of a three-dimensional (3D) finite element model. Different depth of cut is adopted in this simulation to study the influence of relative position between the cutting tool and SiC particle on the cutting mechanism. By comparing the topography of the machined surface at different depths of cut, the influence of relative particle position on the surface topography was analysed. The dynamic change process of the stress/strain map was used to reveal the formation mechanism of particle fracture. Different particle behaviours such as slightly fracture at top side, residual fragments embedded within cavity and completely debonding are observed in this model. Various types of defects on the machined surface are also observed such as shallow cavity around embedded particles, severe plastic deformation of matrix materials around cavity due to particle squeezing and cavity caused by particle debonding. In addition, the fragments of particles squeezed by cutting tool during cutting process are found to change the chip formation mechanism. Finally, the simulation results are verified by experimental data from precision turning. |
| doi_str_mv | 10.1007/s00170-018-2769-0 |
| format | Article |
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The fracture and removal mechanism of SiC particle and its influence on surface generation are investigated on the basis of a three-dimensional (3D) finite element model. Different depth of cut is adopted in this simulation to study the influence of relative position between the cutting tool and SiC particle on the cutting mechanism. By comparing the topography of the machined surface at different depths of cut, the influence of relative particle position on the surface topography was analysed. The dynamic change process of the stress/strain map was used to reveal the formation mechanism of particle fracture. Different particle behaviours such as slightly fracture at top side, residual fragments embedded within cavity and completely debonding are observed in this model. Various types of defects on the machined surface are also observed such as shallow cavity around embedded particles, severe plastic deformation of matrix materials around cavity due to particle squeezing and cavity caused by particle debonding. In addition, the fragments of particles squeezed by cutting tool during cutting process are found to change the chip formation mechanism. Finally, the simulation results are verified by experimental data from precision turning.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-018-2769-0</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>CAE) and Design ; Chip formation ; Computer simulation ; Computer-Aided Engineering (CAD ; Cutting tools ; Debonding ; Deformation mechanisms ; Engineering ; Finite element method ; Fragments ; Industrial and Production Engineering ; Machine tools ; Mathematical models ; Matrix materials ; Mechanical Engineering ; Media Management ; Metal matrix composites ; Original Article ; Particulate composites ; Plastic deformation ; Silicon carbide ; Simulation ; Three dimensional models ; Topography ; Turning (machining)</subject><ispartof>International journal of advanced manufacturing technology, 2019-02, Vol.100 (5-8), p.1393-1404</ispartof><rights>Springer-Verlag London Ltd., part of Springer Nature 2018</rights><rights>Copyright Springer Nature B.V. 2019</rights><rights>Springer-Verlag London Ltd., part of Springer Nature 2018.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c274t-33649147cd1dab69d182a40f0311ca1fc5a7fb1b847d4ab396d1311edf03e4c93</citedby><cites>FETCH-LOGICAL-c274t-33649147cd1dab69d182a40f0311ca1fc5a7fb1b847d4ab396d1311edf03e4c93</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-018-2769-0$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-018-2769-0$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,776,780,27901,27902,41464,42533,51294</link.rule.ids></links><search><creatorcontrib>Wang, Yefu</creatorcontrib><creatorcontrib>Liao, Wenhe</creatorcontrib><creatorcontrib>Yang, Kai</creatorcontrib><creatorcontrib>Teng, Xiangyu</creatorcontrib><creatorcontrib>Chen, Wanqun</creatorcontrib><title>Simulation and experimental investigation on the cutting mechanism and surface generation in machining SiCp/Al MMCs</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>This paper presents the investigation on the cutting mechanism in SiCp/Al turning process. The fracture and removal mechanism of SiC particle and its influence on surface generation are investigated on the basis of a three-dimensional (3D) finite element model. Different depth of cut is adopted in this simulation to study the influence of relative position between the cutting tool and SiC particle on the cutting mechanism. By comparing the topography of the machined surface at different depths of cut, the influence of relative particle position on the surface topography was analysed. The dynamic change process of the stress/strain map was used to reveal the formation mechanism of particle fracture. Different particle behaviours such as slightly fracture at top side, residual fragments embedded within cavity and completely debonding are observed in this model. Various types of defects on the machined surface are also observed such as shallow cavity around embedded particles, severe plastic deformation of matrix materials around cavity due to particle squeezing and cavity caused by particle debonding. In addition, the fragments of particles squeezed by cutting tool during cutting process are found to change the chip formation mechanism. Finally, the simulation results are verified by experimental data from precision turning.</description><subject>CAE) and Design</subject><subject>Chip formation</subject><subject>Computer simulation</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Cutting tools</subject><subject>Debonding</subject><subject>Deformation mechanisms</subject><subject>Engineering</subject><subject>Finite element method</subject><subject>Fragments</subject><subject>Industrial and Production Engineering</subject><subject>Machine tools</subject><subject>Mathematical models</subject><subject>Matrix materials</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Metal matrix composites</subject><subject>Original Article</subject><subject>Particulate composites</subject><subject>Plastic deformation</subject><subject>Silicon carbide</subject><subject>Simulation</subject><subject>Three dimensional models</subject><subject>Topography</subject><subject>Turning (machining)</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2019</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNp9kU9LxDAQxYMouK5-AG8Fz3UzTTZJj0vxH-ziYfUc0jTtZmnTNWlFv71ZK3hSGJjD_N4bZh5C14BvAWO-CBgDxykGkWac5Sk-QTOghKQEw_IUzXDGREo4E-foIoR9pBkwMUNha7uxVYPtXaJclZiPg_G2M25QbWLduwmDbaZxrGFnEj0Og3VN0hm9U86G7lsXRl8rbZLGOOMn3rqkU3pn3ZHe2uKwWLXJZlOES3RWqzaYq58-R6_3dy_FY7p-fngqVutUZ5wOKSGM5kC5rqBSJcsrEJmiuMYEQCuo9VLxuoRSUF5RVZKcVRBHpoqEoTonc3Qz-R58_zbGS-S-H72LK2VGcyy4EIT9SwFnPFLZMlIwUdr3IXhTy0N8k_KfErA8JiCnBGRMQB4TkDhqskkTIusa43-d_xZ9ATA_iTM</recordid><startdate>20190201</startdate><enddate>20190201</enddate><creator>Wang, Yefu</creator><creator>Liao, Wenhe</creator><creator>Yang, Kai</creator><creator>Teng, Xiangyu</creator><creator>Chen, Wanqun</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PHGZM</scope><scope>PHGZT</scope><scope>PKEHL</scope><scope>PQEST</scope><scope>PQGLB</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20190201</creationdate><title>Simulation and experimental investigation on the cutting mechanism and surface generation in machining SiCp/Al MMCs</title><author>Wang, Yefu ; Liao, Wenhe ; Yang, Kai ; Teng, Xiangyu ; Chen, Wanqun</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c274t-33649147cd1dab69d182a40f0311ca1fc5a7fb1b847d4ab396d1311edf03e4c93</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2019</creationdate><topic>CAE) and Design</topic><topic>Chip formation</topic><topic>Computer simulation</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Cutting tools</topic><topic>Debonding</topic><topic>Deformation mechanisms</topic><topic>Engineering</topic><topic>Finite element method</topic><topic>Fragments</topic><topic>Industrial and Production Engineering</topic><topic>Machine tools</topic><topic>Mathematical models</topic><topic>Matrix materials</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Metal matrix composites</topic><topic>Original Article</topic><topic>Particulate composites</topic><topic>Plastic deformation</topic><topic>Silicon carbide</topic><topic>Simulation</topic><topic>Three dimensional models</topic><topic>Topography</topic><topic>Turning (machining)</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Wang, Yefu</creatorcontrib><creatorcontrib>Liao, Wenhe</creatorcontrib><creatorcontrib>Yang, Kai</creatorcontrib><creatorcontrib>Teng, Xiangyu</creatorcontrib><creatorcontrib>Chen, Wanqun</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest Central (New)</collection><collection>ProQuest One Academic (New)</collection><collection>ProQuest One Academic Middle East (New)</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Applied & Life Sciences</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Wang, Yefu</au><au>Liao, Wenhe</au><au>Yang, Kai</au><au>Teng, Xiangyu</au><au>Chen, Wanqun</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Simulation and experimental investigation on the cutting mechanism and surface generation in machining SiCp/Al MMCs</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2019-02-01</date><risdate>2019</risdate><volume>100</volume><issue>5-8</issue><spage>1393</spage><epage>1404</epage><pages>1393-1404</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>This paper presents the investigation on the cutting mechanism in SiCp/Al turning process. The fracture and removal mechanism of SiC particle and its influence on surface generation are investigated on the basis of a three-dimensional (3D) finite element model. Different depth of cut is adopted in this simulation to study the influence of relative position between the cutting tool and SiC particle on the cutting mechanism. By comparing the topography of the machined surface at different depths of cut, the influence of relative particle position on the surface topography was analysed. The dynamic change process of the stress/strain map was used to reveal the formation mechanism of particle fracture. Different particle behaviours such as slightly fracture at top side, residual fragments embedded within cavity and completely debonding are observed in this model. Various types of defects on the machined surface are also observed such as shallow cavity around embedded particles, severe plastic deformation of matrix materials around cavity due to particle squeezing and cavity caused by particle debonding. In addition, the fragments of particles squeezed by cutting tool during cutting process are found to change the chip formation mechanism. Finally, the simulation results are verified by experimental data from precision turning.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-018-2769-0</doi><tpages>12</tpages></addata></record> |
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| subjects | CAE) and Design Chip formation Computer simulation Computer-Aided Engineering (CAD Cutting tools Debonding Deformation mechanisms Engineering Finite element method Fragments Industrial and Production Engineering Machine tools Mathematical models Matrix materials Mechanical Engineering Media Management Metal matrix composites Original Article Particulate composites Plastic deformation Silicon carbide Simulation Three dimensional models Topography Turning (machining) |
| title | Simulation and experimental investigation on the cutting mechanism and surface generation in machining SiCp/Al MMCs |
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