Porous structure design and fabrication of metal-bonded diamond grinding wheel based on selective laser melting (SLM)

High porosity will bring about a great deal of contributions for metal-bonded grinding wheels. In this research, cellular structures, including octahedron, truncated octahedron, and stellated octahedron, are chosen as porous structures for a grinding wheel and fabricated using selective laser meltin...

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Veröffentlicht in:International journal of advanced manufacturing technology 2019-02, Vol.100 (5-8), p.1451-1462
Hauptverfasser: Tian, Chenchen, Li, Xuekun, Zhang, Shubo, Guo, Guoqiang, Ziegler, Stephan, Schleifenbaum, Johannes Henrich, Wang, Liping, Rong, Yiming
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container_end_page 1462
container_issue 5-8
container_start_page 1451
container_title International journal of advanced manufacturing technology
container_volume 100
creator Tian, Chenchen
Li, Xuekun
Zhang, Shubo
Guo, Guoqiang
Ziegler, Stephan
Schleifenbaum, Johannes Henrich
Wang, Liping
Rong, Yiming
description High porosity will bring about a great deal of contributions for metal-bonded grinding wheels. In this research, cellular structures, including octahedron, truncated octahedron, and stellated octahedron, are chosen as porous structures for a grinding wheel and fabricated using selective laser melting (SLM) with diamond/AlSi10Mg mixed powders. Moreover, the microstructure and bonding condition of SLM-fabricated composite are investigated. Additionally, morphological properties, mechanical properties, and permeability of three different porous structures are studied and compared with each other based on experiment and simulation. It is revealed that the microstructure of SLM-fabricated composite exhibits anisotropic due to the layered manufacturing essence. Furthermore, the cladding state of diamond grits is good and strong interface forms between diamond and AlSi10Mg. Besides, both mechanical performance and permeability of octahedron structure are the best, making it a potential structure for a high-performance porous grinding wheel.
doi_str_mv 10.1007/s00170-018-2734-y
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subjects CAE) and Design
Cellular structure
Cladding
Computer-Aided Engineering (CAD
Diamonds
Engineering
Grinding wheels
Industrial and Production Engineering
Laser beam melting
Mechanical Engineering
Mechanical properties
Media Management
Microstructure
Original Article
Permeability
Porosity
Rapid prototyping
title Porous structure design and fabrication of metal-bonded diamond grinding wheel based on selective laser melting (SLM)
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