Experiment on cutting performance of textured cemented carbide tools with various wettability levels

This study provides a novel way to research the drag friction of tools and shows significant potential in reducing tool wear and prolonging tool life. First, we fabricated amphiphobic micro-/nano-structures on the cemented carbide tool surface by a pulsed fiber laser. Various kinds of texture morpho...

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Veröffentlicht in:International journal of advanced manufacturing technology 2019-07, Vol.103 (1-4), p.757-768
Hauptverfasser: Hao, Xiuqing, Li, Hanlong, Yang, Yinfei, Xiao, Sinong, Song, Xiaolu, Li, Liang
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container_title International journal of advanced manufacturing technology
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creator Hao, Xiuqing
Li, Hanlong
Yang, Yinfei
Xiao, Sinong
Song, Xiaolu
Li, Liang
description This study provides a novel way to research the drag friction of tools and shows significant potential in reducing tool wear and prolonging tool life. First, we fabricated amphiphobic micro-/nano-structures on the cemented carbide tool surface by a pulsed fiber laser. Various kinds of texture morphology could be obtained by controlling the laser parameters, including laser energy density ( D ), scanning speed ( V ), and the scanning number of the laser beam ( N ). Then, the contact angles (CA) were tested for the untextured, micro-textured, and micro-/nano-textured tools. The consequences indicated that the micro-/nano-textured tool showed the lowest wettability. The water contact angle (WCA) and oil contact angle (OCA) of it could, respectively, be achieved to 147 ± 3° and 135 ± 3°. Finally, cutting performance and anti-friction mechanism of textured cemented carbide tools with various wettability levels were experimentally investigated by cutting the 15-5PH stainless steel with solution treatment. The results indicated that in the state of minimal quantity of lubrication (MQL), the cutting force, the average friction coefficient on the rake face, and the cutting temperature could be reduced by the micro-/nano-texture with low wettability on the tool surface. Simultaneously, we analyzed the mechanism of formation of micro-/nano-bulge structures on the tool surface.
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The results indicated that in the state of minimal quantity of lubrication (MQL), the cutting force, the average friction coefficient on the rake face, and the cutting temperature could be reduced by the micro-/nano-texture with low wettability on the tool surface. 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The results indicated that in the state of minimal quantity of lubrication (MQL), the cutting force, the average friction coefficient on the rake face, and the cutting temperature could be reduced by the micro-/nano-texture with low wettability on the tool surface. Simultaneously, we analyzed the mechanism of formation of micro-/nano-bulge structures on the tool surface.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-019-03471-1</doi><tpages>12</tpages></addata></record>
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subjects CAE) and Design
Carbide tools
Cemented carbides
Coefficient of friction
Computer-Aided Engineering (CAD
Contact angle
Cutting force
Cutting parameters
Engineering
Fiber lasers
Flux density
Friction
Industrial and Production Engineering
Laser beams
Lasers
Lubrication
Martensitic stainless steels
Mechanical Engineering
Media Management
Morphology
Original Article
Product design
Scanning
Solution heat treatment
Stainless steels
Texture
Tool life
Tool wear
Ultrasonic testing
Wettability
title Experiment on cutting performance of textured cemented carbide tools with various wettability levels
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