Microforging technique for fabrication of spherical lens array mold

This paper addressed a fabricating method for spherical lens array mold by microforging. The silicon nitride ceramic balls were performed as indenter on metal materials, such as aluminum alloy, to generate dimples with spherical cross-sectional profiles. Under the proper processing conditions, the s...

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Veröffentlicht in:International journal of advanced manufacturing technology 2018-06, Vol.96 (9-12), p.3843-3850
Hauptverfasser: Chang, Xuefeng, Xu, Keyu, Xie, Dan, Luo, Shanming, Shu, Xiayun, Ding, Huanqi, Zheng, Kang, Li, Bo
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container_end_page 3850
container_issue 9-12
container_start_page 3843
container_title International journal of advanced manufacturing technology
container_volume 96
creator Chang, Xuefeng
Xu, Keyu
Xie, Dan
Luo, Shanming
Shu, Xiayun
Ding, Huanqi
Zheng, Kang
Li, Bo
description This paper addressed a fabricating method for spherical lens array mold by microforging. The silicon nitride ceramic balls were performed as indenter on metal materials, such as aluminum alloy, to generate dimples with spherical cross-sectional profiles. Under the proper processing conditions, the spherical lens array mold was fabricated. The effects of indentation force, depth, and pressing time were experimentally investigated. In addition, the morphology and surface property of microforged mold were inspected. Subsequently, the thermoplastic polymer spherical lens array was formed through hot embossing process. The optical performance, such as light spots and focal lengths, was detected. This technique shows great potential for mass production of spherical lens array mold.
doi_str_mv 10.1007/s00170-018-1719-1
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subjects Aluminum
Aluminum base alloys
Arrays
CAE) and Design
Cameras
Ceramic molding materials
Computer-Aided Engineering (CAD
Dimpling
Embossing
Engineering
Indentation
Industrial and Production Engineering
Lenses
Light spots
Mass production
Mechanical Engineering
Media Management
Morphology
Original Article
Product design
Retail sales
Silicon nitride
Surface properties
Underwater exploration
title Microforging technique for fabrication of spherical lens array mold
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