Effects of AFM tip wear on evaluating the surface quality machined by ultra-precision machining process

In this paper, the influences of tip wear of atomic force microscope (AFM) on evaluating the surface quality were studied. Three typical ultra-precision machined surfaces respectively machined by ultra-precision grinding, ultra-precision turning, and ultra-precision polishing were chosen, and the si...

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Veröffentlicht in:International journal of advanced manufacturing technology 2019-12, Vol.105 (11), p.4663-4675
Hauptverfasser: Xue, Bo, Geng, Yanquan, Yan, Yongda, Sun, Yazhou
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Geng, Yanquan
Yan, Yongda
Sun, Yazhou
description In this paper, the influences of tip wear of atomic force microscope (AFM) on evaluating the surface quality were studied. Three typical ultra-precision machined surfaces respectively machined by ultra-precision grinding, ultra-precision turning, and ultra-precision polishing were chosen, and the silicon tips with different wear degrees, the new tip, the moderately worn tip, and the badly worn tip, were employed to scan these three surfaces. By analyzing the AFM scanning results from different tips, each type of surface was characterized with the methods of 3D surface texture parameters and power spectral density (PSD). It was found that the tip wear would mainly degrade the ability of tip on measuring the valley structure and cause more artifacts when measuring the peak structure, which resulted in the effects on evaluating surface roughness parameters and identifying the high-frequency harmonic components. Moreover, due to the different topography characteristics of these three ultra-precision machined surfaces, the influences caused by tip wear on the evaluation of the surface quality were reflected in different aspects.
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Three typical ultra-precision machined surfaces respectively machined by ultra-precision grinding, ultra-precision turning, and ultra-precision polishing were chosen, and the silicon tips with different wear degrees, the new tip, the moderately worn tip, and the badly worn tip, were employed to scan these three surfaces. By analyzing the AFM scanning results from different tips, each type of surface was characterized with the methods of 3D surface texture parameters and power spectral density (PSD). It was found that the tip wear would mainly degrade the ability of tip on measuring the valley structure and cause more artifacts when measuring the peak structure, which resulted in the effects on evaluating surface roughness parameters and identifying the high-frequency harmonic components. 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subjects Atomic force microscopes
Atomic force microscopy
CAE) and Design
Computer-Aided Engineering (CAD
Engineering
Evaluation
Industrial and Production Engineering
Mechanical Engineering
Media Management
Microscopes
Original Article
Parameter identification
Power spectral density
Precision machining
Surface layers
Surface properties
Surface roughness
Tips
Turning (machining)
Wear
title Effects of AFM tip wear on evaluating the surface quality machined by ultra-precision machining process
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