An effective thread milling force prediction model considering instantaneous cutting thickness based on the cylindrical thread milling simplified to side milling process
An effective thread milling force prediction model considering instantaneous cutting thickness is presented based on the cylindrical thread milling simplified to the side milling process. Firstly, based on the thread milling process simplified to side milling, an effective calculation model of insta...
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Veröffentlicht in: | International journal of advanced manufacturing technology 2020-09, Vol.110 (5-6), p.1275-1283 |
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container_title | International journal of advanced manufacturing technology |
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creator | Hu, Zihua Qin, Changjiang Shi, Zhiwei Tang, Yiran Zhang, Xudong Zou, Yeming |
description | An effective thread milling force prediction model considering instantaneous cutting thickness is presented based on the cylindrical thread milling simplified to the side milling process. Firstly, based on the thread milling process simplified to side milling, an effective calculation model of instantaneous cutting thickness and a milling force model of single-layer cutter teeth are established considering the specific geometric profile of the cutting edge, chip groove angle, and tooth profile angle of the threaded milling cutter. Then, according to the time-domain difference of each layer of cutter teeth, a simplified thread milling force prediction model corresponding to the number of layers can be obtained. Finally, comparing the predicted values of the proposed model with the experimental results of cylindrical thread milling forces, the results show that the average prediction accuracy of
F
x
,
F
y
, and
F
z
are 90.75%, 83.56%, and 78.79%, respectively. The established simplified cylindrical thread milling force prediction model is accurate and reliable. |
doi_str_mv | 10.1007/s00170-020-05919-1 |
format | Article |
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F
x
,
F
y
, and
F
z
are 90.75%, 83.56%, and 78.79%, respectively. The established simplified cylindrical thread milling force prediction model is accurate and reliable.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-020-05919-1</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>CAE) and Design ; Computer-Aided Engineering (CAD ; Cutting parameters ; Cylindrical milling ; Engineering ; Grooves ; Industrial and Production Engineering ; Mechanical Engineering ; Media Management ; Original Article ; Prediction models ; Side milling ; Thickness ; Thread milling</subject><ispartof>International journal of advanced manufacturing technology, 2020-09, Vol.110 (5-6), p.1275-1283</ispartof><rights>Springer-Verlag London Ltd., part of Springer Nature 2020</rights><rights>Springer-Verlag London Ltd., part of Springer Nature 2020.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c347t-e3be3ae835007669ad28a73791c6b4806a7d94c2d22bad31f7a9bb2293f1bf523</citedby><cites>FETCH-LOGICAL-c347t-e3be3ae835007669ad28a73791c6b4806a7d94c2d22bad31f7a9bb2293f1bf523</cites><orcidid>0000-0002-2126-6241</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-020-05919-1$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-020-05919-1$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,776,780,27901,27902,41464,42533,51294</link.rule.ids></links><search><creatorcontrib>Hu, Zihua</creatorcontrib><creatorcontrib>Qin, Changjiang</creatorcontrib><creatorcontrib>Shi, Zhiwei</creatorcontrib><creatorcontrib>Tang, Yiran</creatorcontrib><creatorcontrib>Zhang, Xudong</creatorcontrib><creatorcontrib>Zou, Yeming</creatorcontrib><title>An effective thread milling force prediction model considering instantaneous cutting thickness based on the cylindrical thread milling simplified to side milling process</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>An effective thread milling force prediction model considering instantaneous cutting thickness is presented based on the cylindrical thread milling simplified to the side milling process. Firstly, based on the thread milling process simplified to side milling, an effective calculation model of instantaneous cutting thickness and a milling force model of single-layer cutter teeth are established considering the specific geometric profile of the cutting edge, chip groove angle, and tooth profile angle of the threaded milling cutter. Then, according to the time-domain difference of each layer of cutter teeth, a simplified thread milling force prediction model corresponding to the number of layers can be obtained. Finally, comparing the predicted values of the proposed model with the experimental results of cylindrical thread milling forces, the results show that the average prediction accuracy of
F
x
,
F
y
, and
F
z
are 90.75%, 83.56%, and 78.79%, respectively. The established simplified cylindrical thread milling force prediction model is accurate and reliable.</description><subject>CAE) and Design</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Cutting parameters</subject><subject>Cylindrical milling</subject><subject>Engineering</subject><subject>Grooves</subject><subject>Industrial and Production Engineering</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Prediction models</subject><subject>Side milling</subject><subject>Thickness</subject><subject>Thread milling</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2020</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNp9kUtLxDAUhYMoOD7-gKuA62oebZouRXyB4EbXIU1unIydpiYZwZ_kvzR1RMGFkBDI_c45cA9CJ5ScUULa80QIbUlFWLlNR7uK7qAFrTmvOKHNLloQJmTFWyH30UFKq4ILKuQCfVyMGJwDk_0b4LyMoC1e-2Hw4zN2IRrAUwTryzyMeB0sDNiEMXkLcUb8mLIey4GwSdhscp5_89KblxFSwr1OYHGR5iVg815sbfRGD3-jkl9Pg3e-wDng2f5nNMVgitUR2nN6SHD8_R6ip-urx8vb6v7h5u7y4r4yvG5zBbwHrkHypuxFiE5bJnXL244a0deSCN3arjbMMtZry6lrddf3jHXc0d41jB-i061vyX3dQMpqFTZxLJGK1R2RQtRS_k9xKQmrG1EotqVMDClFcGqKfq3ju6JEzcWpbXGqFKe-ilO0iPhWlKZ5xRB_rf9RfQK_0Z8q</recordid><startdate>20200901</startdate><enddate>20200901</enddate><creator>Hu, Zihua</creator><creator>Qin, Changjiang</creator><creator>Shi, Zhiwei</creator><creator>Tang, Yiran</creator><creator>Zhang, Xudong</creator><creator>Zou, Yeming</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><orcidid>https://orcid.org/0000-0002-2126-6241</orcidid></search><sort><creationdate>20200901</creationdate><title>An effective thread milling force prediction model considering instantaneous cutting thickness based on the cylindrical thread milling simplified to side milling process</title><author>Hu, Zihua ; Qin, Changjiang ; Shi, Zhiwei ; Tang, Yiran ; Zhang, Xudong ; Zou, Yeming</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c347t-e3be3ae835007669ad28a73791c6b4806a7d94c2d22bad31f7a9bb2293f1bf523</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2020</creationdate><topic>CAE) and Design</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Cutting parameters</topic><topic>Cylindrical milling</topic><topic>Engineering</topic><topic>Grooves</topic><topic>Industrial and Production Engineering</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Original Article</topic><topic>Prediction models</topic><topic>Side milling</topic><topic>Thickness</topic><topic>Thread milling</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Hu, Zihua</creatorcontrib><creatorcontrib>Qin, Changjiang</creatorcontrib><creatorcontrib>Shi, Zhiwei</creatorcontrib><creatorcontrib>Tang, Yiran</creatorcontrib><creatorcontrib>Zhang, Xudong</creatorcontrib><creatorcontrib>Zou, Yeming</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Hu, Zihua</au><au>Qin, Changjiang</au><au>Shi, Zhiwei</au><au>Tang, Yiran</au><au>Zhang, Xudong</au><au>Zou, Yeming</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>An effective thread milling force prediction model considering instantaneous cutting thickness based on the cylindrical thread milling simplified to side milling process</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2020-09-01</date><risdate>2020</risdate><volume>110</volume><issue>5-6</issue><spage>1275</spage><epage>1283</epage><pages>1275-1283</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>An effective thread milling force prediction model considering instantaneous cutting thickness is presented based on the cylindrical thread milling simplified to the side milling process. Firstly, based on the thread milling process simplified to side milling, an effective calculation model of instantaneous cutting thickness and a milling force model of single-layer cutter teeth are established considering the specific geometric profile of the cutting edge, chip groove angle, and tooth profile angle of the threaded milling cutter. Then, according to the time-domain difference of each layer of cutter teeth, a simplified thread milling force prediction model corresponding to the number of layers can be obtained. Finally, comparing the predicted values of the proposed model with the experimental results of cylindrical thread milling forces, the results show that the average prediction accuracy of
F
x
,
F
y
, and
F
z
are 90.75%, 83.56%, and 78.79%, respectively. The established simplified cylindrical thread milling force prediction model is accurate and reliable.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-020-05919-1</doi><tpages>9</tpages><orcidid>https://orcid.org/0000-0002-2126-6241</orcidid></addata></record> |
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subjects | CAE) and Design Computer-Aided Engineering (CAD Cutting parameters Cylindrical milling Engineering Grooves Industrial and Production Engineering Mechanical Engineering Media Management Original Article Prediction models Side milling Thickness Thread milling |
title | An effective thread milling force prediction model considering instantaneous cutting thickness based on the cylindrical thread milling simplified to side milling process |
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