An effective thread milling force prediction model considering instantaneous cutting thickness based on the cylindrical thread milling simplified to side milling process

An effective thread milling force prediction model considering instantaneous cutting thickness is presented based on the cylindrical thread milling simplified to the side milling process. Firstly, based on the thread milling process simplified to side milling, an effective calculation model of insta...

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Veröffentlicht in:International journal of advanced manufacturing technology 2020-09, Vol.110 (5-6), p.1275-1283
Hauptverfasser: Hu, Zihua, Qin, Changjiang, Shi, Zhiwei, Tang, Yiran, Zhang, Xudong, Zou, Yeming
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container_issue 5-6
container_start_page 1275
container_title International journal of advanced manufacturing technology
container_volume 110
creator Hu, Zihua
Qin, Changjiang
Shi, Zhiwei
Tang, Yiran
Zhang, Xudong
Zou, Yeming
description An effective thread milling force prediction model considering instantaneous cutting thickness is presented based on the cylindrical thread milling simplified to the side milling process. Firstly, based on the thread milling process simplified to side milling, an effective calculation model of instantaneous cutting thickness and a milling force model of single-layer cutter teeth are established considering the specific geometric profile of the cutting edge, chip groove angle, and tooth profile angle of the threaded milling cutter. Then, according to the time-domain difference of each layer of cutter teeth, a simplified thread milling force prediction model corresponding to the number of layers can be obtained. Finally, comparing the predicted values of the proposed model with the experimental results of cylindrical thread milling forces, the results show that the average prediction accuracy of F x , F y , and F z are 90.75%, 83.56%, and 78.79%, respectively. The established simplified cylindrical thread milling force prediction model is accurate and reliable.
doi_str_mv 10.1007/s00170-020-05919-1
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Firstly, based on the thread milling process simplified to side milling, an effective calculation model of instantaneous cutting thickness and a milling force model of single-layer cutter teeth are established considering the specific geometric profile of the cutting edge, chip groove angle, and tooth profile angle of the threaded milling cutter. Then, according to the time-domain difference of each layer of cutter teeth, a simplified thread milling force prediction model corresponding to the number of layers can be obtained. Finally, comparing the predicted values of the proposed model with the experimental results of cylindrical thread milling forces, the results show that the average prediction accuracy of F x , F y , and F z are 90.75%, 83.56%, and 78.79%, respectively. 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subjects CAE) and Design
Computer-Aided Engineering (CAD
Cutting parameters
Cylindrical milling
Engineering
Grooves
Industrial and Production Engineering
Mechanical Engineering
Media Management
Original Article
Prediction models
Side milling
Thickness
Thread milling
title An effective thread milling force prediction model considering instantaneous cutting thickness based on the cylindrical thread milling simplified to side milling process
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