Forming of thin-walled AA6061-T4 tubular joint by elastomeric bulging: experiment and computation
Tubular joint forming by elastomeric bulging (EB) is a feasible way to connect aluminum alloy tubes to high-strength sleeve fittings. It is critical to fully and deeply understand the deformation-induced sealing performance of tubular joints for precise manufacturing of high performance tubular join...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2020-03, Vol.107 (1-2), p.25-38 |
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| creator | Yang, Jingchao Li, Heng Huang, Dan Li, Guangjun Yuan, Sheng |
| description | Tubular joint forming by elastomeric bulging (EB) is a feasible way to connect aluminum alloy tubes to high-strength sleeve fittings. It is critical to fully and deeply understand the deformation-induced sealing performance of tubular joints for precise manufacturing of high performance tubular joints. In this paper, thin-walled AA6061-T4 tubular joints fabricated by EB was investigated experimentally and numerically. Firstly, the anisotropic AA6061-T4 tube, the polyurethane elastomer (PUE) tube with hyperelasticity and the 15-5PH stainless steel (SS) sleeve fitting were characterized and modeled. Compared with the explicit algorithm, the implicit axisymmetric finite element (FE) models of the whole joining process, including EB forming and springback, were established. The influence of the groove structure of the sleeve fitting on the shearing-related pull-out strength and sealing-related bonding strength was discussed, and then the reasonable sleeve fitting’s structure with two grooves was obtained. Thus, the accurate ranges of extrusion pressure and tube bulging heights were derived for precise control of forming quality. Finally, the experimental set-up and forming dies for EB joining tests were established, and the reliability of these parameters determined by the FE model was verified experimentally. It is concluded that the forming quality of this tubular joint can be controlled precisely based on FE modeling of whole joining process, and thin-walled AA6061-T4 tubular joint fabricated by EB has a reliable seal performance. |
| doi_str_mv | 10.1007/s00170-020-05006-5 |
| format | Article |
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It is critical to fully and deeply understand the deformation-induced sealing performance of tubular joints for precise manufacturing of high performance tubular joints. In this paper, thin-walled AA6061-T4 tubular joints fabricated by EB was investigated experimentally and numerically. Firstly, the anisotropic AA6061-T4 tube, the polyurethane elastomer (PUE) tube with hyperelasticity and the 15-5PH stainless steel (SS) sleeve fitting were characterized and modeled. Compared with the explicit algorithm, the implicit axisymmetric finite element (FE) models of the whole joining process, including EB forming and springback, were established. The influence of the groove structure of the sleeve fitting on the shearing-related pull-out strength and sealing-related bonding strength was discussed, and then the reasonable sleeve fitting’s structure with two grooves was obtained. Thus, the accurate ranges of extrusion pressure and tube bulging heights were derived for precise control of forming quality. Finally, the experimental set-up and forming dies for EB joining tests were established, and the reliability of these parameters determined by the FE model was verified experimentally. It is concluded that the forming quality of this tubular joint can be controlled precisely based on FE modeling of whole joining process, and thin-walled AA6061-T4 tubular joint fabricated by EB has a reliable seal performance.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-020-05006-5</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Algorithms ; Aluminum base alloys ; Bonding strength ; Bulging ; CAE) and Design ; Computer-Aided Engineering (CAD ; Die forming ; Elastomers ; Engineering ; Extrusion ; Finite element method ; Fittings ; Forming dies ; Grooves ; High strength alloys ; Industrial and Production Engineering ; Joining ; Mechanical Engineering ; Media Management ; Original Article ; Polyurethane resins ; Sealing ; Shearing ; Springback ; Stainless steels ; Tubes</subject><ispartof>International journal of advanced manufacturing technology, 2020-03, Vol.107 (1-2), p.25-38</ispartof><rights>Springer-Verlag London Ltd., part of Springer Nature 2020</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2020). All Rights Reserved.</rights><rights>Springer-Verlag London Ltd., part of Springer Nature 2020.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c347t-d7847c035dc64e617f94c8019f6f7d8a0589fbc34cbb5fb089cb5259b7e48f3e3</citedby><cites>FETCH-LOGICAL-c347t-d7847c035dc64e617f94c8019f6f7d8a0589fbc34cbb5fb089cb5259b7e48f3e3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-020-05006-5$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-020-05006-5$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Yang, Jingchao</creatorcontrib><creatorcontrib>Li, Heng</creatorcontrib><creatorcontrib>Huang, Dan</creatorcontrib><creatorcontrib>Li, Guangjun</creatorcontrib><creatorcontrib>Yuan, Sheng</creatorcontrib><title>Forming of thin-walled AA6061-T4 tubular joint by elastomeric bulging: experiment and computation</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>Tubular joint forming by elastomeric bulging (EB) is a feasible way to connect aluminum alloy tubes to high-strength sleeve fittings. It is critical to fully and deeply understand the deformation-induced sealing performance of tubular joints for precise manufacturing of high performance tubular joints. In this paper, thin-walled AA6061-T4 tubular joints fabricated by EB was investigated experimentally and numerically. Firstly, the anisotropic AA6061-T4 tube, the polyurethane elastomer (PUE) tube with hyperelasticity and the 15-5PH stainless steel (SS) sleeve fitting were characterized and modeled. Compared with the explicit algorithm, the implicit axisymmetric finite element (FE) models of the whole joining process, including EB forming and springback, were established. The influence of the groove structure of the sleeve fitting on the shearing-related pull-out strength and sealing-related bonding strength was discussed, and then the reasonable sleeve fitting’s structure with two grooves was obtained. Thus, the accurate ranges of extrusion pressure and tube bulging heights were derived for precise control of forming quality. Finally, the experimental set-up and forming dies for EB joining tests were established, and the reliability of these parameters determined by the FE model was verified experimentally. It is concluded that the forming quality of this tubular joint can be controlled precisely based on FE modeling of whole joining process, and thin-walled AA6061-T4 tubular joint fabricated by EB has a reliable seal performance.</description><subject>Algorithms</subject><subject>Aluminum base alloys</subject><subject>Bonding strength</subject><subject>Bulging</subject><subject>CAE) and Design</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Die forming</subject><subject>Elastomers</subject><subject>Engineering</subject><subject>Extrusion</subject><subject>Finite element method</subject><subject>Fittings</subject><subject>Forming dies</subject><subject>Grooves</subject><subject>High strength alloys</subject><subject>Industrial and Production Engineering</subject><subject>Joining</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Polyurethane resins</subject><subject>Sealing</subject><subject>Shearing</subject><subject>Springback</subject><subject>Stainless steels</subject><subject>Tubes</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2020</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kE1LxDAQhoMouH78AU8Bz9FJ81lvi7gqCF70HNI0Wbt0m5q06P57oyt48zAMzDzvO8yL0AWFKwqgrjMAVUCgKiUAJBEHaEE5Y4QBFYdoAZXUhCmpj9FJzpuCSyr1AtlVTNtuWOMY8PTWDeTD9r1v8XIpQVLywvE0N3NvE97Ebphws8O-t3mKW586h8tqXdQ32H-OZbD1BbFDi13cjvNkpy4OZ-go2D77899-il5Xdy-3D-Tp-f7xdvlEHONqIq3SXDlgonWSe0lVqLnTQOsgg2q1BaHr0BTWNY0IDejaNaISdaM814F5doou975jiu-zz5PZxDkN5aSpeA1aUq3gX4opSmvFpSpUtadcijknH8xYnrNpZyiY78DNPnBTAjc_gRtRRGwvygUe1j79Wf-j-gKusYIZ</recordid><startdate>20200301</startdate><enddate>20200301</enddate><creator>Yang, Jingchao</creator><creator>Li, Heng</creator><creator>Huang, Dan</creator><creator>Li, Guangjun</creator><creator>Yuan, Sheng</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20200301</creationdate><title>Forming of thin-walled AA6061-T4 tubular joint by elastomeric bulging: experiment and computation</title><author>Yang, Jingchao ; Li, Heng ; Huang, Dan ; Li, Guangjun ; Yuan, Sheng</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c347t-d7847c035dc64e617f94c8019f6f7d8a0589fbc34cbb5fb089cb5259b7e48f3e3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2020</creationdate><topic>Algorithms</topic><topic>Aluminum base alloys</topic><topic>Bonding strength</topic><topic>Bulging</topic><topic>CAE) and Design</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Die forming</topic><topic>Elastomers</topic><topic>Engineering</topic><topic>Extrusion</topic><topic>Finite element method</topic><topic>Fittings</topic><topic>Forming dies</topic><topic>Grooves</topic><topic>High strength alloys</topic><topic>Industrial and Production Engineering</topic><topic>Joining</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Original Article</topic><topic>Polyurethane resins</topic><topic>Sealing</topic><topic>Shearing</topic><topic>Springback</topic><topic>Stainless steels</topic><topic>Tubes</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Yang, Jingchao</creatorcontrib><creatorcontrib>Li, Heng</creatorcontrib><creatorcontrib>Huang, Dan</creatorcontrib><creatorcontrib>Li, Guangjun</creatorcontrib><creatorcontrib>Yuan, Sheng</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Yang, Jingchao</au><au>Li, Heng</au><au>Huang, Dan</au><au>Li, Guangjun</au><au>Yuan, Sheng</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Forming of thin-walled AA6061-T4 tubular joint by elastomeric bulging: experiment and computation</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2020-03-01</date><risdate>2020</risdate><volume>107</volume><issue>1-2</issue><spage>25</spage><epage>38</epage><pages>25-38</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>Tubular joint forming by elastomeric bulging (EB) is a feasible way to connect aluminum alloy tubes to high-strength sleeve fittings. It is critical to fully and deeply understand the deformation-induced sealing performance of tubular joints for precise manufacturing of high performance tubular joints. In this paper, thin-walled AA6061-T4 tubular joints fabricated by EB was investigated experimentally and numerically. Firstly, the anisotropic AA6061-T4 tube, the polyurethane elastomer (PUE) tube with hyperelasticity and the 15-5PH stainless steel (SS) sleeve fitting were characterized and modeled. Compared with the explicit algorithm, the implicit axisymmetric finite element (FE) models of the whole joining process, including EB forming and springback, were established. The influence of the groove structure of the sleeve fitting on the shearing-related pull-out strength and sealing-related bonding strength was discussed, and then the reasonable sleeve fitting’s structure with two grooves was obtained. Thus, the accurate ranges of extrusion pressure and tube bulging heights were derived for precise control of forming quality. Finally, the experimental set-up and forming dies for EB joining tests were established, and the reliability of these parameters determined by the FE model was verified experimentally. It is concluded that the forming quality of this tubular joint can be controlled precisely based on FE modeling of whole joining process, and thin-walled AA6061-T4 tubular joint fabricated by EB has a reliable seal performance.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-020-05006-5</doi><tpages>14</tpages></addata></record> |
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| subjects | Algorithms Aluminum base alloys Bonding strength Bulging CAE) and Design Computer-Aided Engineering (CAD Die forming Elastomers Engineering Extrusion Finite element method Fittings Forming dies Grooves High strength alloys Industrial and Production Engineering Joining Mechanical Engineering Media Management Original Article Polyurethane resins Sealing Shearing Springback Stainless steels Tubes |
| title | Forming of thin-walled AA6061-T4 tubular joint by elastomeric bulging: experiment and computation |
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