Rapid calibration method for measuring linear axis optical paths of computer numerical control machine tools with a laser interferometer
The optical path calibration process using a laser interferometer is time-consuming and tedious, requiring repeated adjustment and experienced operators, leading to a significant reduction in measuring efficiency. A novel optical path calibration process of the linear axis of a three-axis machine to...
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Veröffentlicht in: | International journal of advanced manufacturing technology 2020-10, Vol.110 (11-12), p.3347-3364 |
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creator | Jiang, Xiaogeng Meng, Tianfang Wang, Liang Liu, Chang |
description | The optical path calibration process using a laser interferometer is time-consuming and tedious, requiring repeated adjustment and experienced operators, leading to a significant reduction in measuring efficiency. A novel optical path calibration process of the linear axis of a three-axis machine tool using a Renishaw XL-80 laser interferometer is proposed in this paper. The homogeneous coordinate transformation error model of the measured axis is established. Using the established error model, only the initial distance from the laser transmitter to the beam splitter and the initial distance from the beam splitter to the linear mirror are required to accurately calibrate the laser beam. The relationship between the fixed distance from the center of the light target to the quarter point on the edge of the light target and the movement distance of the measured axis are obtained. Eight deviations of the optical path affected by the laser transmitter, the beam splitter and the linear mirror are solved. Calibrations based on the deviations can be achieved by adjusting the positions and orientations of the laser interferometer components, leading to a rapid and accurate calibration method for measuring the optical paths. |
doi_str_mv | 10.1007/s00170-020-05976-6 |
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A novel optical path calibration process of the linear axis of a three-axis machine tool using a Renishaw XL-80 laser interferometer is proposed in this paper. The homogeneous coordinate transformation error model of the measured axis is established. Using the established error model, only the initial distance from the laser transmitter to the beam splitter and the initial distance from the beam splitter to the linear mirror are required to accurately calibrate the laser beam. The relationship between the fixed distance from the center of the light target to the quarter point on the edge of the light target and the movement distance of the measured axis are obtained. Eight deviations of the optical path affected by the laser transmitter, the beam splitter and the linear mirror are solved. Calibrations based on the deviations can be achieved by adjusting the positions and orientations of the laser interferometer components, leading to a rapid and accurate calibration method for measuring the optical paths.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-020-05976-6</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>CAE) and Design ; Calibration ; Computer-Aided Engineering (CAD ; Coordinate transformations ; Deviation ; Engineering ; Error analysis ; Industrial and Production Engineering ; Laser beams ; Lasers ; Machine tools ; Measurement methods ; Mechanical Engineering ; Media Management ; Numerical controls ; Optical paths ; Original Article ; Three axis</subject><ispartof>International journal of advanced manufacturing technology, 2020-10, Vol.110 (11-12), p.3347-3364</ispartof><rights>Springer-Verlag London Ltd., part of Springer Nature 2020</rights><rights>Springer-Verlag London Ltd., part of Springer Nature 2020.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c319t-d0dfb012b0161275d5cdfc9ce6edfd70a225b4d0bdf39cf3653ad30a6dc5045e3</citedby><cites>FETCH-LOGICAL-c319t-d0dfb012b0161275d5cdfc9ce6edfd70a225b4d0bdf39cf3653ad30a6dc5045e3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-020-05976-6$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-020-05976-6$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Jiang, Xiaogeng</creatorcontrib><creatorcontrib>Meng, Tianfang</creatorcontrib><creatorcontrib>Wang, Liang</creatorcontrib><creatorcontrib>Liu, Chang</creatorcontrib><title>Rapid calibration method for measuring linear axis optical paths of computer numerical control machine tools with a laser interferometer</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>The optical path calibration process using a laser interferometer is time-consuming and tedious, requiring repeated adjustment and experienced operators, leading to a significant reduction in measuring efficiency. A novel optical path calibration process of the linear axis of a three-axis machine tool using a Renishaw XL-80 laser interferometer is proposed in this paper. The homogeneous coordinate transformation error model of the measured axis is established. Using the established error model, only the initial distance from the laser transmitter to the beam splitter and the initial distance from the beam splitter to the linear mirror are required to accurately calibrate the laser beam. The relationship between the fixed distance from the center of the light target to the quarter point on the edge of the light target and the movement distance of the measured axis are obtained. Eight deviations of the optical path affected by the laser transmitter, the beam splitter and the linear mirror are solved. Calibrations based on the deviations can be achieved by adjusting the positions and orientations of the laser interferometer components, leading to a rapid and accurate calibration method for measuring the optical paths.</description><subject>CAE) and Design</subject><subject>Calibration</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Coordinate transformations</subject><subject>Deviation</subject><subject>Engineering</subject><subject>Error analysis</subject><subject>Industrial and Production Engineering</subject><subject>Laser beams</subject><subject>Lasers</subject><subject>Machine tools</subject><subject>Measurement methods</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Numerical controls</subject><subject>Optical paths</subject><subject>Original Article</subject><subject>Three axis</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2020</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kMtKxDAUhoMoOI6-gKuA6-pJM0nbpQzeQBBE1yHNxcnQNjVJUd_AxzYzFdy5CMkh_3cO50PonMAlAaiuIgCpoIAyH9ZUvOAHaEFWlBYUCDtECyh5XdCK18foJMZtjnPC6wX6fpaj01jJzrVBJucH3Ju08RpbH_JTxim44Q13bjAyYPnpIvZjchnAo0ybXFmsfD9OyQQ8TL0J-z_lhxR8h3upNhnFyfsu4g-XNljiTsYcdkNGrAk-DzThFB1Z2UVz9nsv0evtzcv6vnh8untYXz8WipImFRq0bYGU7W6BsmKaKW1Voww32uoKZFmydqWh1ZY2ylLOqNQUJNeKwYoZukQXc98x-PfJxCS2fgpDHinKVQM1I5Q2OVXOKRV8jMFYMQbXy_AlCIidcTEbF9m42BsXPEN0huK4c2bCX-t_qB_hAofT</recordid><startdate>20201001</startdate><enddate>20201001</enddate><creator>Jiang, Xiaogeng</creator><creator>Meng, Tianfang</creator><creator>Wang, Liang</creator><creator>Liu, Chang</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20201001</creationdate><title>Rapid calibration method for measuring linear axis optical paths of computer numerical control machine tools with a laser interferometer</title><author>Jiang, Xiaogeng ; Meng, Tianfang ; Wang, Liang ; Liu, Chang</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c319t-d0dfb012b0161275d5cdfc9ce6edfd70a225b4d0bdf39cf3653ad30a6dc5045e3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2020</creationdate><topic>CAE) and Design</topic><topic>Calibration</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Coordinate transformations</topic><topic>Deviation</topic><topic>Engineering</topic><topic>Error analysis</topic><topic>Industrial and Production Engineering</topic><topic>Laser beams</topic><topic>Lasers</topic><topic>Machine tools</topic><topic>Measurement methods</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Numerical controls</topic><topic>Optical paths</topic><topic>Original Article</topic><topic>Three axis</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Jiang, Xiaogeng</creatorcontrib><creatorcontrib>Meng, Tianfang</creatorcontrib><creatorcontrib>Wang, Liang</creatorcontrib><creatorcontrib>Liu, Chang</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Jiang, Xiaogeng</au><au>Meng, Tianfang</au><au>Wang, Liang</au><au>Liu, Chang</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Rapid calibration method for measuring linear axis optical paths of computer numerical control machine tools with a laser interferometer</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2020-10-01</date><risdate>2020</risdate><volume>110</volume><issue>11-12</issue><spage>3347</spage><epage>3364</epage><pages>3347-3364</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>The optical path calibration process using a laser interferometer is time-consuming and tedious, requiring repeated adjustment and experienced operators, leading to a significant reduction in measuring efficiency. A novel optical path calibration process of the linear axis of a three-axis machine tool using a Renishaw XL-80 laser interferometer is proposed in this paper. The homogeneous coordinate transformation error model of the measured axis is established. Using the established error model, only the initial distance from the laser transmitter to the beam splitter and the initial distance from the beam splitter to the linear mirror are required to accurately calibrate the laser beam. The relationship between the fixed distance from the center of the light target to the quarter point on the edge of the light target and the movement distance of the measured axis are obtained. Eight deviations of the optical path affected by the laser transmitter, the beam splitter and the linear mirror are solved. Calibrations based on the deviations can be achieved by adjusting the positions and orientations of the laser interferometer components, leading to a rapid and accurate calibration method for measuring the optical paths.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-020-05976-6</doi><tpages>18</tpages></addata></record> |
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subjects | CAE) and Design Calibration Computer-Aided Engineering (CAD Coordinate transformations Deviation Engineering Error analysis Industrial and Production Engineering Laser beams Lasers Machine tools Measurement methods Mechanical Engineering Media Management Numerical controls Optical paths Original Article Three axis |
title | Rapid calibration method for measuring linear axis optical paths of computer numerical control machine tools with a laser interferometer |
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