A simple approach for analysing the surface texture transfer in cold rolling of metal strips

This paper presents a simple approach for analysing the surface texture transfer in cold rolling of metal strips. The approach made use of the advantages of the slab method and accommodated the surface roughness effect of a rigid work roll. A numerically generated rough surface, whose heights genera...

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Veröffentlicht in:International journal of advanced manufacturing technology 2018-03, Vol.95 (1-4), p.597-608
Hauptverfasser: Wu, Chuhan, Zhang, Liangchi, Qu, Peilei, Li, Shanqing, Jiang, Zhenglian
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container_issue 1-4
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container_title International journal of advanced manufacturing technology
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creator Wu, Chuhan
Zhang, Liangchi
Qu, Peilei
Li, Shanqing
Jiang, Zhenglian
description This paper presents a simple approach for analysing the surface texture transfer in cold rolling of metal strips. The approach made use of the advantages of the slab method and accommodated the surface roughness effect of a rigid work roll. A numerically generated rough surface, whose heights generally follow a Gaussian distribution and distribute transversely, was used in the calculation. The transient distribution of contact stresses and instant texture transfer were then predicted. The interface contact pressure and friction stresses predicted by the established method were verified by the finite element method under the same rolling conditions. It was found that the new approach is efficient and cost-effective. The application of the approach revealed that due to the surface texture of the work roll, the interface stress in the rolling bite can be discontinuous, and that a higher roughness transfer ratio can be expected when reduction ratio increases.
doi_str_mv 10.1007/s00170-017-1218-9
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The approach made use of the advantages of the slab method and accommodated the surface roughness effect of a rigid work roll. A numerically generated rough surface, whose heights generally follow a Gaussian distribution and distribute transversely, was used in the calculation. The transient distribution of contact stresses and instant texture transfer were then predicted. The interface contact pressure and friction stresses predicted by the established method were verified by the finite element method under the same rolling conditions. It was found that the new approach is efficient and cost-effective. 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subjects CAE) and Design
Cold rolling
Computer-Aided Engineering (CAD
Contact pressure
Contact stresses
Engineering
Finite element method
Gaussian distribution
Industrial and Production Engineering
Interfacial stresses
Mechanical Engineering
Media Management
Metal strips
Normal distribution
Original Article
Stress concentration
Surface layers
Surface roughness
Surface roughness effects
Texture
title A simple approach for analysing the surface texture transfer in cold rolling of metal strips
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