A simple approach for analysing the surface texture transfer in cold rolling of metal strips
This paper presents a simple approach for analysing the surface texture transfer in cold rolling of metal strips. The approach made use of the advantages of the slab method and accommodated the surface roughness effect of a rigid work roll. A numerically generated rough surface, whose heights genera...
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Veröffentlicht in: | International journal of advanced manufacturing technology 2018-03, Vol.95 (1-4), p.597-608 |
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creator | Wu, Chuhan Zhang, Liangchi Qu, Peilei Li, Shanqing Jiang, Zhenglian |
description | This paper presents a simple approach for analysing the surface texture transfer in cold rolling of metal strips. The approach made use of the advantages of the slab method and accommodated the surface roughness effect of a rigid work roll. A numerically generated rough surface, whose heights generally follow a Gaussian distribution and distribute transversely, was used in the calculation. The transient distribution of contact stresses and instant texture transfer were then predicted. The interface contact pressure and friction stresses predicted by the established method were verified by the finite element method under the same rolling conditions. It was found that the new approach is efficient and cost-effective. The application of the approach revealed that due to the surface texture of the work roll, the interface stress in the rolling bite can be discontinuous, and that a higher roughness transfer ratio can be expected when reduction ratio increases. |
doi_str_mv | 10.1007/s00170-017-1218-9 |
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The approach made use of the advantages of the slab method and accommodated the surface roughness effect of a rigid work roll. A numerically generated rough surface, whose heights generally follow a Gaussian distribution and distribute transversely, was used in the calculation. The transient distribution of contact stresses and instant texture transfer were then predicted. The interface contact pressure and friction stresses predicted by the established method were verified by the finite element method under the same rolling conditions. It was found that the new approach is efficient and cost-effective. The application of the approach revealed that due to the surface texture of the work roll, the interface stress in the rolling bite can be discontinuous, and that a higher roughness transfer ratio can be expected when reduction ratio increases.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-017-1218-9</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>CAE) and Design ; Cold rolling ; Computer-Aided Engineering (CAD ; Contact pressure ; Contact stresses ; Engineering ; Finite element method ; Gaussian distribution ; Industrial and Production Engineering ; Interfacial stresses ; Mechanical Engineering ; Media Management ; Metal strips ; Normal distribution ; Original Article ; Stress concentration ; Surface layers ; Surface roughness ; Surface roughness effects ; Texture</subject><ispartof>International journal of advanced manufacturing technology, 2018-03, Vol.95 (1-4), p.597-608</ispartof><rights>Springer-Verlag London Ltd. 2017</rights><rights>Copyright Springer Science & Business Media 2018</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2017). All Rights Reserved.</rights><rights>Springer-Verlag London Ltd. 2017.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c372t-64dbd144fe8daae56aec6bb67abd1b52f58a26468c70f6c29c5d762a20d288fc3</citedby><cites>FETCH-LOGICAL-c372t-64dbd144fe8daae56aec6bb67abd1b52f58a26468c70f6c29c5d762a20d288fc3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-017-1218-9$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-017-1218-9$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,776,780,27901,27902,41464,42533,51294</link.rule.ids></links><search><creatorcontrib>Wu, Chuhan</creatorcontrib><creatorcontrib>Zhang, Liangchi</creatorcontrib><creatorcontrib>Qu, Peilei</creatorcontrib><creatorcontrib>Li, Shanqing</creatorcontrib><creatorcontrib>Jiang, Zhenglian</creatorcontrib><title>A simple approach for analysing the surface texture transfer in cold rolling of metal strips</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>This paper presents a simple approach for analysing the surface texture transfer in cold rolling of metal strips. The approach made use of the advantages of the slab method and accommodated the surface roughness effect of a rigid work roll. A numerically generated rough surface, whose heights generally follow a Gaussian distribution and distribute transversely, was used in the calculation. The transient distribution of contact stresses and instant texture transfer were then predicted. The interface contact pressure and friction stresses predicted by the established method were verified by the finite element method under the same rolling conditions. It was found that the new approach is efficient and cost-effective. The application of the approach revealed that due to the surface texture of the work roll, the interface stress in the rolling bite can be discontinuous, and that a higher roughness transfer ratio can be expected when reduction ratio increases.</description><subject>CAE) and Design</subject><subject>Cold rolling</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Contact pressure</subject><subject>Contact stresses</subject><subject>Engineering</subject><subject>Finite element method</subject><subject>Gaussian distribution</subject><subject>Industrial and Production Engineering</subject><subject>Interfacial stresses</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Metal strips</subject><subject>Normal distribution</subject><subject>Original Article</subject><subject>Stress concentration</subject><subject>Surface layers</subject><subject>Surface roughness</subject><subject>Surface roughness effects</subject><subject>Texture</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2018</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNp9kUtLAzEUhYMoWKs_wF3AdTSvSTLLUnxBwY3uhHAnk7RTpjNjMgX7700ZwZXdnAuX71w49yB0y-g9o1Q_JEqZpiQLYZwZUp6hGZNCEEFZcY5mlCtDhFbmEl2ltM20YsrM0OcCp2Y3tB7DMMQe3AaHPmLooD2kplvjceNx2scAzuPRf4_7mGeELgUfcdNh17c1jn3bHuE-4J0focVpjM2QrtFFgDb5m985Rx9Pj-_LF7J6e35dLlbECc1HomRd1UzK4E0N4AsF3qmqUhryuip4KAxwJZVxmgbleOmKWisOnNbcmODEHN1Nd3OCr71Po932-5gjJMtlSY0stdQnKa44k9owdpLKj5aGikJkik2Ui31K0Qc7xGYH8WAZtcdC7FSIzWKPhdgye_jkSZnt1j7-Xf7f9AP1q40f</recordid><startdate>20180301</startdate><enddate>20180301</enddate><creator>Wu, Chuhan</creator><creator>Zhang, Liangchi</creator><creator>Qu, Peilei</creator><creator>Li, Shanqing</creator><creator>Jiang, Zhenglian</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20180301</creationdate><title>A simple approach for analysing the surface texture transfer in cold rolling of metal strips</title><author>Wu, Chuhan ; Zhang, Liangchi ; Qu, Peilei ; Li, Shanqing ; Jiang, Zhenglian</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c372t-64dbd144fe8daae56aec6bb67abd1b52f58a26468c70f6c29c5d762a20d288fc3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2018</creationdate><topic>CAE) and Design</topic><topic>Cold rolling</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Contact pressure</topic><topic>Contact stresses</topic><topic>Engineering</topic><topic>Finite element method</topic><topic>Gaussian distribution</topic><topic>Industrial and Production Engineering</topic><topic>Interfacial stresses</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Metal strips</topic><topic>Normal distribution</topic><topic>Original Article</topic><topic>Stress concentration</topic><topic>Surface layers</topic><topic>Surface roughness</topic><topic>Surface roughness effects</topic><topic>Texture</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Wu, Chuhan</creatorcontrib><creatorcontrib>Zhang, Liangchi</creatorcontrib><creatorcontrib>Qu, Peilei</creatorcontrib><creatorcontrib>Li, Shanqing</creatorcontrib><creatorcontrib>Jiang, Zhenglian</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Wu, Chuhan</au><au>Zhang, Liangchi</au><au>Qu, Peilei</au><au>Li, Shanqing</au><au>Jiang, Zhenglian</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>A simple approach for analysing the surface texture transfer in cold rolling of metal strips</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2018-03-01</date><risdate>2018</risdate><volume>95</volume><issue>1-4</issue><spage>597</spage><epage>608</epage><pages>597-608</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>This paper presents a simple approach for analysing the surface texture transfer in cold rolling of metal strips. The approach made use of the advantages of the slab method and accommodated the surface roughness effect of a rigid work roll. A numerically generated rough surface, whose heights generally follow a Gaussian distribution and distribute transversely, was used in the calculation. The transient distribution of contact stresses and instant texture transfer were then predicted. The interface contact pressure and friction stresses predicted by the established method were verified by the finite element method under the same rolling conditions. It was found that the new approach is efficient and cost-effective. The application of the approach revealed that due to the surface texture of the work roll, the interface stress in the rolling bite can be discontinuous, and that a higher roughness transfer ratio can be expected when reduction ratio increases.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-017-1218-9</doi><tpages>12</tpages></addata></record> |
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subjects | CAE) and Design Cold rolling Computer-Aided Engineering (CAD Contact pressure Contact stresses Engineering Finite element method Gaussian distribution Industrial and Production Engineering Interfacial stresses Mechanical Engineering Media Management Metal strips Normal distribution Original Article Stress concentration Surface layers Surface roughness Surface roughness effects Texture |
title | A simple approach for analysing the surface texture transfer in cold rolling of metal strips |
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