Numerical simulation on backward deformation of MIG multi-layer and multi-pass welding of thick Invar alloy
Severe distortion often occurs during the production of thick Invar alloy mold using the multi-layer and multi-pass welding method. However, welding angular distortion and residual stress can be reduced greatly with the backward deformation method. The present paper is aimed at researching the appro...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2017-09, Vol.92 (1-4), p.1001-1012 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Zhan, Xiaohong Liu, Xiangbo Wei, Yanhong Ou, Wenmin Chen, Jie Liu, Hongbing |
| description | Severe distortion often occurs during the production of thick Invar alloy mold using the multi-layer and multi-pass welding method. However, welding angular distortion and residual stress can be reduced greatly with the backward deformation method. The present paper is aimed at researching the appropriate backward deformation for thick Invar alloy welding, using commercial finite element software, MSC.Marc. The transition density grid meshing method was applied in this work. Besides, the double-ellipsoid distribution was employed as the heat source model. Welding process with different backward deformation was simulated. And the simulated angular distortion was compared with actual residual deformation. Both the simulated and experimental results indicated that the welding deformation of Invar alloy samples was efficiently controlled with reserved angle of two degrees. Furthermore, it was proven that the numerical simulation results were in good agreement with the experimental results. |
| doi_str_mv | 10.1007/s00170-017-0058-y |
| format | Article |
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However, welding angular distortion and residual stress can be reduced greatly with the backward deformation method. The present paper is aimed at researching the appropriate backward deformation for thick Invar alloy welding, using commercial finite element software, MSC.Marc. The transition density grid meshing method was applied in this work. Besides, the double-ellipsoid distribution was employed as the heat source model. Welding process with different backward deformation was simulated. And the simulated angular distortion was compared with actual residual deformation. Both the simulated and experimental results indicated that the welding deformation of Invar alloy samples was efficiently controlled with reserved angle of two degrees. Furthermore, it was proven that the numerical simulation results were in good agreement with the experimental results.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-017-0058-y</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Backward deformation ; CAE) and Design ; Computer simulation ; Computer-Aided Engineering (CAD ; Distortion ; Engineering ; Ferrous alloys ; Finite element method ; Gas metal arc welding ; Industrial and Production Engineering ; Low expansion alloys ; Mathematical models ; Mechanical Engineering ; Media Management ; Meshing ; Molds ; Multilayers ; Original Article ; Residual stress ; Welding</subject><ispartof>International journal of advanced manufacturing technology, 2017-09, Vol.92 (1-4), p.1001-1012</ispartof><rights>Springer-Verlag London 2017</rights><rights>Copyright Springer Science & Business Media 2017</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2017). 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However, welding angular distortion and residual stress can be reduced greatly with the backward deformation method. The present paper is aimed at researching the appropriate backward deformation for thick Invar alloy welding, using commercial finite element software, MSC.Marc. The transition density grid meshing method was applied in this work. Besides, the double-ellipsoid distribution was employed as the heat source model. Welding process with different backward deformation was simulated. And the simulated angular distortion was compared with actual residual deformation. Both the simulated and experimental results indicated that the welding deformation of Invar alloy samples was efficiently controlled with reserved angle of two degrees. Furthermore, it was proven that the numerical simulation results were in good agreement with the experimental results.</description><subject>Backward deformation</subject><subject>CAE) and Design</subject><subject>Computer simulation</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Distortion</subject><subject>Engineering</subject><subject>Ferrous alloys</subject><subject>Finite element method</subject><subject>Gas metal arc welding</subject><subject>Industrial and Production Engineering</subject><subject>Low expansion alloys</subject><subject>Mathematical models</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Meshing</subject><subject>Molds</subject><subject>Multilayers</subject><subject>Original Article</subject><subject>Residual stress</subject><subject>Welding</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2017</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kU1PwzAMhiMEEmPwA7hV4hxwkiZpjmiCMWnABc5R1qSjWz9G0jL135OpO3BhlmXL1vPahxehWwL3BEA-BAAiAceCAXiGhzM0ISljmAHh52gCVGSYSZFdoqsQNpEWRGQTtH3ra-fL3FRJKOu-Ml3ZNknMlcm3e-NtYl3R-vq4L5LXxTyJXFfiygzOJ6axx3lnQkj2rrJlsz6Q3VeZb5NF82MiVVXtcI0uClMFd3PsU_T5_PQxe8HL9_li9rjEOZO0w0RaSUEqaoSDlUpZQWPI3HIQKyJMxozNRUpSmzHBubI5TwsHQkgppEodm6K78e7Ot9-9C53etL1v4ktNUwVZqrhQJykqqADOuThFEUUVocCYjBQZqdy3IXhX6J0va-MHTUAf_NGjPzoWffBHD1FDR02IbLN2_s_lf0W_CEqRLQ</recordid><startdate>20170901</startdate><enddate>20170901</enddate><creator>Zhan, Xiaohong</creator><creator>Liu, Xiangbo</creator><creator>Wei, Yanhong</creator><creator>Ou, Wenmin</creator><creator>Chen, Jie</creator><creator>Liu, Hongbing</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20170901</creationdate><title>Numerical simulation on backward deformation of MIG multi-layer and multi-pass welding of thick Invar alloy</title><author>Zhan, Xiaohong ; 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However, welding angular distortion and residual stress can be reduced greatly with the backward deformation method. The present paper is aimed at researching the appropriate backward deformation for thick Invar alloy welding, using commercial finite element software, MSC.Marc. The transition density grid meshing method was applied in this work. Besides, the double-ellipsoid distribution was employed as the heat source model. Welding process with different backward deformation was simulated. And the simulated angular distortion was compared with actual residual deformation. Both the simulated and experimental results indicated that the welding deformation of Invar alloy samples was efficiently controlled with reserved angle of two degrees. Furthermore, it was proven that the numerical simulation results were in good agreement with the experimental results.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-017-0058-y</doi><tpages>12</tpages></addata></record> |
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| subjects | Backward deformation CAE) and Design Computer simulation Computer-Aided Engineering (CAD Distortion Engineering Ferrous alloys Finite element method Gas metal arc welding Industrial and Production Engineering Low expansion alloys Mathematical models Mechanical Engineering Media Management Meshing Molds Multilayers Original Article Residual stress Welding |
| title | Numerical simulation on backward deformation of MIG multi-layer and multi-pass welding of thick Invar alloy |
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