Fracture analysis on flexible roll forming process of anisotropic Al6061 using ductile fracture criteria and FLD
In this research, the fracture phenomenon was investigated on flexible roll forming process of channel section using ductile fracture criteria and forming limit diagram (FLD) by considering the effect of anisotropy. For this purpose, a finite element simulation of the process using the ABAQUS softwa...
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Veröffentlicht in: | International journal of advanced manufacturing technology 2017-07, Vol.91 (5-8), p.1481-1492 |
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description | In this research, the fracture phenomenon was investigated on flexible roll forming process of channel section using ductile fracture criteria and forming limit diagram (FLD) by considering the effect of anisotropy. For this purpose, a finite element simulation of the process using the ABAQUS software was done. The fracture in this process was evaluated by considering six types of ductile fracture criteria by UMAT subroutine implementation on the FEM software and using FLD criterion. Experimental tests were performed on 27 blanks of Al6061-T6 using flexible roll forming machine made in Shahid Rajaee Teacher Training University (SRTTU). Numerical results were validated by experimental results. In addition, prediction of occurrence and fracture position by ductile fracture criteria and FLD criterion were compared with experimental results; the Argon criterion was chosen as the most appropriate criterion to predict the fracture position and its occurrence. The fracture occurrence was only observed in a 60° bending angle for 1.5- and 2-mm thicknesses, and the fracture position error percentages of the Argon criterion with experiments for these cases were 18.7 and 3.5%, respectively. Also, the effects of parameters such as sheet thickness, bending radius, and bending angle on the fracture phenomenon by using the selected criterion of Argon were studied. |
doi_str_mv | 10.1007/s00170-016-9852-1 |
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For this purpose, a finite element simulation of the process using the ABAQUS software was done. The fracture in this process was evaluated by considering six types of ductile fracture criteria by UMAT subroutine implementation on the FEM software and using FLD criterion. Experimental tests were performed on 27 blanks of Al6061-T6 using flexible roll forming machine made in Shahid Rajaee Teacher Training University (SRTTU). Numerical results were validated by experimental results. In addition, prediction of occurrence and fracture position by ductile fracture criteria and FLD criterion were compared with experimental results; the Argon criterion was chosen as the most appropriate criterion to predict the fracture position and its occurrence. The fracture occurrence was only observed in a 60° bending angle for 1.5- and 2-mm thicknesses, and the fracture position error percentages of the Argon criterion with experiments for these cases were 18.7 and 3.5%, respectively. Also, the effects of parameters such as sheet thickness, bending radius, and bending angle on the fracture phenomenon by using the selected criterion of Argon were studied.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-016-9852-1</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Aluminum base alloys ; Anisotropy ; Argon ; Bend radius ; Blanks ; CAE) and Design ; Computer simulation ; Computer-Aided Engineering (CAD ; Criteria ; Ductile fracture ; Engineering ; Finite element method ; Formability ; Forming limit diagrams ; Forming machines ; Fracture mechanics ; Heat treating ; Industrial and Production Engineering ; Mechanical Engineering ; Media Management ; Original Article ; Position errors ; Roll forming ; Rolls ; Software ; Thickness</subject><ispartof>International journal of advanced manufacturing technology, 2017-07, Vol.91 (5-8), p.1481-1492</ispartof><rights>Springer-Verlag London 2016</rights><rights>Copyright Springer Science & Business Media 2017</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2016). All Rights Reserved.</rights><rights>Springer-Verlag London 2016.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c438t-1c610afe9bf733b6b7fd7a0eeca6e1383b20b557927e43c58b4a012cb81963033</citedby><cites>FETCH-LOGICAL-c438t-1c610afe9bf733b6b7fd7a0eeca6e1383b20b557927e43c58b4a012cb81963033</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-016-9852-1$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-016-9852-1$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>315,781,785,27926,27927,41490,42559,51321</link.rule.ids></links><search><creatorcontrib>Dadgar Asl, Y.</creatorcontrib><creatorcontrib>Sheikhi, M.</creatorcontrib><creatorcontrib>Pourkamali Anaraki, A.</creatorcontrib><creatorcontrib>Panahizadeh R., V.</creatorcontrib><creatorcontrib>Hoseinpour Gollo, M.</creatorcontrib><title>Fracture analysis on flexible roll forming process of anisotropic Al6061 using ductile fracture criteria and FLD</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>In this research, the fracture phenomenon was investigated on flexible roll forming process of channel section using ductile fracture criteria and forming limit diagram (FLD) by considering the effect of anisotropy. For this purpose, a finite element simulation of the process using the ABAQUS software was done. The fracture in this process was evaluated by considering six types of ductile fracture criteria by UMAT subroutine implementation on the FEM software and using FLD criterion. Experimental tests were performed on 27 blanks of Al6061-T6 using flexible roll forming machine made in Shahid Rajaee Teacher Training University (SRTTU). Numerical results were validated by experimental results. In addition, prediction of occurrence and fracture position by ductile fracture criteria and FLD criterion were compared with experimental results; the Argon criterion was chosen as the most appropriate criterion to predict the fracture position and its occurrence. The fracture occurrence was only observed in a 60° bending angle for 1.5- and 2-mm thicknesses, and the fracture position error percentages of the Argon criterion with experiments for these cases were 18.7 and 3.5%, respectively. Also, the effects of parameters such as sheet thickness, bending radius, and bending angle on the fracture phenomenon by using the selected criterion of Argon were studied.</description><subject>Aluminum base alloys</subject><subject>Anisotropy</subject><subject>Argon</subject><subject>Bend radius</subject><subject>Blanks</subject><subject>CAE) and Design</subject><subject>Computer simulation</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Criteria</subject><subject>Ductile fracture</subject><subject>Engineering</subject><subject>Finite element method</subject><subject>Formability</subject><subject>Forming limit diagrams</subject><subject>Forming machines</subject><subject>Fracture mechanics</subject><subject>Heat treating</subject><subject>Industrial and Production Engineering</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Position errors</subject><subject>Roll forming</subject><subject>Rolls</subject><subject>Software</subject><subject>Thickness</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2017</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kcFKAzEQhoMoWKsP4C3geXUm2c0mx1KtCgUveg7ZNCkp225NdsG-vSmr4MWecpjv-5nMT8gtwj0C1A8JAGsoAEWhZMUKPCMTLDkvOGB1TibAhCx4LeQluUppk2mBQk7IfhGN7YfoqNmZ9pBCot2O-tZ9haZ1NHZtS30Xt2G3pvvYWZcy4DMcUtfHbh8snbUCBNIhHZnVYPuQRf8ba2PoXQwmKyu6WD5ekwtv2uRuft4p-Vg8vc9fiuXb8-t8tixsyWVfoBUIxjvV-JrzRjS1X9UGnLNGOOSSNwyaqqoVq13JbSWb0gAy20hUggPnU3I35uatPweXer3phpj_mDQrFchSMsFOUsc5MibVKQoVMiUFqipTOFI2dilF5_U-hq2JB42gjyXpsSSdb6-PJWnMDhudlNnd2sU_yf9K32u5ktk</recordid><startdate>20170701</startdate><enddate>20170701</enddate><creator>Dadgar Asl, Y.</creator><creator>Sheikhi, M.</creator><creator>Pourkamali Anaraki, A.</creator><creator>Panahizadeh R., V.</creator><creator>Hoseinpour Gollo, M.</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20170701</creationdate><title>Fracture analysis on flexible roll forming process of anisotropic Al6061 using ductile fracture criteria and FLD</title><author>Dadgar Asl, Y. ; Sheikhi, M. ; Pourkamali Anaraki, A. ; Panahizadeh R., V. ; Hoseinpour Gollo, M.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c438t-1c610afe9bf733b6b7fd7a0eeca6e1383b20b557927e43c58b4a012cb81963033</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2017</creationdate><topic>Aluminum base alloys</topic><topic>Anisotropy</topic><topic>Argon</topic><topic>Bend radius</topic><topic>Blanks</topic><topic>CAE) and Design</topic><topic>Computer simulation</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Criteria</topic><topic>Ductile fracture</topic><topic>Engineering</topic><topic>Finite element method</topic><topic>Formability</topic><topic>Forming limit diagrams</topic><topic>Forming machines</topic><topic>Fracture mechanics</topic><topic>Heat treating</topic><topic>Industrial and Production Engineering</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Original Article</topic><topic>Position errors</topic><topic>Roll forming</topic><topic>Rolls</topic><topic>Software</topic><topic>Thickness</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Dadgar Asl, Y.</creatorcontrib><creatorcontrib>Sheikhi, M.</creatorcontrib><creatorcontrib>Pourkamali Anaraki, A.</creatorcontrib><creatorcontrib>Panahizadeh R., V.</creatorcontrib><creatorcontrib>Hoseinpour Gollo, M.</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Dadgar Asl, Y.</au><au>Sheikhi, M.</au><au>Pourkamali Anaraki, A.</au><au>Panahizadeh R., V.</au><au>Hoseinpour Gollo, M.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Fracture analysis on flexible roll forming process of anisotropic Al6061 using ductile fracture criteria and FLD</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2017-07-01</date><risdate>2017</risdate><volume>91</volume><issue>5-8</issue><spage>1481</spage><epage>1492</epage><pages>1481-1492</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>In this research, the fracture phenomenon was investigated on flexible roll forming process of channel section using ductile fracture criteria and forming limit diagram (FLD) by considering the effect of anisotropy. For this purpose, a finite element simulation of the process using the ABAQUS software was done. The fracture in this process was evaluated by considering six types of ductile fracture criteria by UMAT subroutine implementation on the FEM software and using FLD criterion. Experimental tests were performed on 27 blanks of Al6061-T6 using flexible roll forming machine made in Shahid Rajaee Teacher Training University (SRTTU). Numerical results were validated by experimental results. In addition, prediction of occurrence and fracture position by ductile fracture criteria and FLD criterion were compared with experimental results; the Argon criterion was chosen as the most appropriate criterion to predict the fracture position and its occurrence. The fracture occurrence was only observed in a 60° bending angle for 1.5- and 2-mm thicknesses, and the fracture position error percentages of the Argon criterion with experiments for these cases were 18.7 and 3.5%, respectively. Also, the effects of parameters such as sheet thickness, bending radius, and bending angle on the fracture phenomenon by using the selected criterion of Argon were studied.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-016-9852-1</doi><tpages>12</tpages></addata></record> |
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subjects | Aluminum base alloys Anisotropy Argon Bend radius Blanks CAE) and Design Computer simulation Computer-Aided Engineering (CAD Criteria Ductile fracture Engineering Finite element method Formability Forming limit diagrams Forming machines Fracture mechanics Heat treating Industrial and Production Engineering Mechanical Engineering Media Management Original Article Position errors Roll forming Rolls Software Thickness |
title | Fracture analysis on flexible roll forming process of anisotropic Al6061 using ductile fracture criteria and FLD |
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