Characterization of microfibril development on PTFE surface during hot imprinting process and its application for oil–water separation

The importance of oil–water separator has increased due to environmental pollution caused by marine accidents. Many studies related to fabrication method of superhydrophobic surface have been conducted because those functional surfaces are an important component used in oil and water separators. How...

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Veröffentlicht in:International journal of advanced manufacturing technology 2019-06, Vol.102 (5-8), p.1871-1883
Hauptverfasser: Moon, In Yong, Lee, Ho Won, Oh, Young-Seok, Kim, Se-Jong, Kang, Seong-Hoon
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container_issue 5-8
container_start_page 1871
container_title International journal of advanced manufacturing technology
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creator Moon, In Yong
Lee, Ho Won
Oh, Young-Seok
Kim, Se-Jong
Kang, Seong-Hoon
description The importance of oil–water separator has increased due to environmental pollution caused by marine accidents. Many studies related to fabrication method of superhydrophobic surface have been conducted because those functional surfaces are an important component used in oil and water separators. However, processes that can be applied to large area and mass production still exist as limitations. In this paper, superhydrophobic surfaces were fabricated on polytetrafluoroethylene (PTFE) surface by hot imprinting. To impart rough surface morphology to PTFE surface, hot imprinting process using an electrical discharge textured (EDT) mold was conducted. It was found that undercut of a discharge crater on the EDT surface induced tensile deformation of PTFE surface during the hot imprinting process resulting in microfibril development. As a result, PTFE surface had rough morphology consisting of replicated EDT surface and microfibril network. Imprinted PTFE sheets showed high water contact angles about 154.3° with low contact angle hysteresis about 1.4°. Additionally, the effects of process temperature and roughness of the EDT mold on microfibril formation were investigated. It was found that microfibril formation is activated when the process temperature reaches glass transition temperature (115 °C) of PTFE. The PTFE sheets for oil–water separation were prepared by hot imprinting and followed by additional drilling process. The optimal hole diameter with respect to efficiency of oil–water separation was determined through experiments and separation of oil and water was effectively conducted.
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Additionally, the effects of process temperature and roughness of the EDT mold on microfibril formation were investigated. It was found that microfibril formation is activated when the process temperature reaches glass transition temperature (115 °C) of PTFE. The PTFE sheets for oil–water separation were prepared by hot imprinting and followed by additional drilling process. 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subjects Accidents
CAE) and Design
Computer-Aided Engineering (CAD
Contact angle
Deformation mechanisms
Discharge
Electric contacts
Engineering
Glass transition temperature
Hydrophobic surfaces
Hydrophobicity
Industrial and Production Engineering
Mass production
Mechanical Engineering
Media Management
Molds
Morphology
Original Article
Polytetrafluoroethylene
Separation
Separators
Sheets
Tensile deformation
Water pollution
title Characterization of microfibril development on PTFE surface during hot imprinting process and its application for oil–water separation
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