The influence of Fe2O3 nano-reinforced SAC lead-free solder in the ultra-fine electronics assembly

This paper presents the influence of Fe 2 O 3 nanoparticles on the microstructure and fillet height for the ultra-fine electronics assembly in the reflow soldering process. Lead-free SAC solder paste was reinforced with different weighted percentages of Fe 2 O 3 nanoparticles (i.e., 0.01, 0.05, and...

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Veröffentlicht in:International journal of advanced manufacturing technology 2018-04, Vol.96 (1-4), p.717-733
Hauptverfasser: Che Ani, F., Jalar, A., Saad, A. A., Khor, C. Y., Ismail, R., Bachok, Z., Abas, M. A., Othman, N. K.
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container_issue 1-4
container_start_page 717
container_title International journal of advanced manufacturing technology
container_volume 96
creator Che Ani, F.
Jalar, A.
Saad, A. A.
Khor, C. Y.
Ismail, R.
Bachok, Z.
Abas, M. A.
Othman, N. K.
description This paper presents the influence of Fe 2 O 3 nanoparticles on the microstructure and fillet height for the ultra-fine electronics assembly in the reflow soldering process. Lead-free SAC solder paste was reinforced with different weighted percentages of Fe 2 O 3 nanoparticles (i.e., 0.01, 0.05, and 0.15 wt.%) using a mechanical solder paste mixer. A new form of nano-reinforced lead-free solder paste was applied to assemble the ultra-fine capacitor (i.e., 01005 size) onto the printed circuit board by applying the reflow soldering method. Focused ion beam (FIB), high-resolution transmission electron microscope (HRTEM) system equipped with energy-dispersive X-ray spectroscopy (EDS), field emission scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy (EDS), and nanoindentation tester, were all used to examine the microstructure, hardness, and the fillet height of the solder joints. The experimental results revealed that nano-reinforced solder with the content of 0.01, 0.05, and 0.05 wt% yielded small changes in the intermetallic layers. Furthermore, applying an increment of Fe 2 O 3 to 0.05 wt% also improved the fillet height. The mechanism of the agglomeration of Fe 2 O 3 in the bulk solder is discussed in this study. Moreover, simulation analysis using the volume of fluid (VOF) and discrete phase method (DPM) was both employed to describe the mechanism of nanoparticle distribution in the solder and the reflow soldering process. The findings are expected to provide profound knowledge and further reference towards the reflow soldering process of the miniaturised electronic package.
doi_str_mv 10.1007/s00170-018-1583-z
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Focused ion beam (FIB), high-resolution transmission electron microscope (HRTEM) system equipped with energy-dispersive X-ray spectroscopy (EDS), field emission scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy (EDS), and nanoindentation tester, were all used to examine the microstructure, hardness, and the fillet height of the solder joints. The experimental results revealed that nano-reinforced solder with the content of 0.01, 0.05, and 0.05 wt% yielded small changes in the intermetallic layers. Furthermore, applying an increment of Fe 2 O 3 to 0.05 wt% also improved the fillet height. The mechanism of the agglomeration of Fe 2 O 3 in the bulk solder is discussed in this study. Moreover, simulation analysis using the volume of fluid (VOF) and discrete phase method (DPM) was both employed to describe the mechanism of nanoparticle distribution in the solder and the reflow soldering process. 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A.</au><au>Khor, C. Y.</au><au>Ismail, R.</au><au>Bachok, Z.</au><au>Abas, M. A.</au><au>Othman, N. K.</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>The influence of Fe2O3 nano-reinforced SAC lead-free solder in the ultra-fine electronics assembly</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2018-04-01</date><risdate>2018</risdate><volume>96</volume><issue>1-4</issue><spage>717</spage><epage>733</epage><pages>717-733</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>This paper presents the influence of Fe 2 O 3 nanoparticles on the microstructure and fillet height for the ultra-fine electronics assembly in the reflow soldering process. Lead-free SAC solder paste was reinforced with different weighted percentages of Fe 2 O 3 nanoparticles (i.e., 0.01, 0.05, and 0.15 wt.%) using a mechanical solder paste mixer. 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Moreover, simulation analysis using the volume of fluid (VOF) and discrete phase method (DPM) was both employed to describe the mechanism of nanoparticle distribution in the solder and the reflow soldering process. The findings are expected to provide profound knowledge and further reference towards the reflow soldering process of the miniaturised electronic package.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-018-1583-z</doi><tpages>17</tpages></addata></record>
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identifier ISSN: 0268-3768
ispartof International journal of advanced manufacturing technology, 2018-04, Vol.96 (1-4), p.717-733
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subjects Assembly
CAE) and Design
Circuits
Computer-Aided Engineering (CAD
Dispersion
Electron microscopes
Electron microscopy
Electronics
Energy dispersive X ray spectroscopy
Energy transmission
Engineering
Field emission microscopy
Field emission spectroscopy
Fillets
Industrial and Production Engineering
Ion beams
Iron oxides
Lead free
Manufacturing
Mechanical Engineering
Media Management
Microstructure
Nanoindentation
Nanoparticles
Original Article
Reflow soldering
Scanning electron microscopy
Solders
Spectrum analysis
title The influence of Fe2O3 nano-reinforced SAC lead-free solder in the ultra-fine electronics assembly
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