Ultrasonic assisted high rotational speed diamond machining of dental glass ceramics

Subsurface damage and edge chipping remain a persistent technical challenge for the abrasive machining of dental restorations made from glass ceramics, and they impede the fabrication of long-lasting dental restorations. This paper reports on an integration of ultrasonic assistance to dental high-sp...

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Veröffentlicht in:International journal of advanced manufacturing technology 2018-04, Vol.96 (1-4), p.387-399
Hauptverfasser: Song, Xiao-Fei, Yang, Jia-Jun, Ren, Hai-Tao, Lin, Bin, Nakanishi, Yoshitaka, Yin, Ling
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container_issue 1-4
container_start_page 387
container_title International journal of advanced manufacturing technology
container_volume 96
creator Song, Xiao-Fei
Yang, Jia-Jun
Ren, Hai-Tao
Lin, Bin
Nakanishi, Yoshitaka
Yin, Ling
description Subsurface damage and edge chipping remain a persistent technical challenge for the abrasive machining of dental restorations made from glass ceramics, and they impede the fabrication of long-lasting dental restorations. This paper reports on an integration of ultrasonic assistance to dental high-speed rotary abrasive machining for improvement of the surface quality of glass ceramics. An ultrasonic assisted computer-controlled high-speed rotary cutting apparatus was designed and fabricated with functions of ultrasonic vibration, automatic cutting, and force measurement. A multi-phase feldspar glass ceramic with the highest brittleness among glass ceramics was selected for the study. Machining forces, surface roughnesses, and edge chipping damage were evaluated for a range of cutting conditions with and without ultrasonic vibrations. Our most significant finding is that ultrasonic assisted machining led to a clear and consistent reduction of edge chipping and thus subsurface damage. Ultrasonic machining also achieved significant reductions in normal and tangential forces, and surface roughness at higher removal rates ( p  
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subjects Abrasive machining
CAE) and Design
Ceramics
Chipping
Computer-Aided Engineering (CAD
Cutting speed
Damage assessment
Diamond machining
Engineering
Force measurement
Glass ceramics
High speed
Industrial and Production Engineering
Mechanical Engineering
Media Management
Original Article
Rapid prototyping
Surface properties
Surface roughness
Ultrasonic machining
Ultrasonic vibration
Vibration measurement
title Ultrasonic assisted high rotational speed diamond machining of dental glass ceramics
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