Ultrasonic assisted high rotational speed diamond machining of dental glass ceramics
Subsurface damage and edge chipping remain a persistent technical challenge for the abrasive machining of dental restorations made from glass ceramics, and they impede the fabrication of long-lasting dental restorations. This paper reports on an integration of ultrasonic assistance to dental high-sp...
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Veröffentlicht in: | International journal of advanced manufacturing technology 2018-04, Vol.96 (1-4), p.387-399 |
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creator | Song, Xiao-Fei Yang, Jia-Jun Ren, Hai-Tao Lin, Bin Nakanishi, Yoshitaka Yin, Ling |
description | Subsurface damage and edge chipping remain a persistent technical challenge for the abrasive machining of dental restorations made from glass ceramics, and they impede the fabrication of long-lasting dental restorations. This paper reports on an integration of ultrasonic assistance to dental high-speed rotary abrasive machining for improvement of the surface quality of glass ceramics. An ultrasonic assisted computer-controlled high-speed rotary cutting apparatus was designed and fabricated with functions of ultrasonic vibration, automatic cutting, and force measurement. A multi-phase feldspar glass ceramic with the highest brittleness among glass ceramics was selected for the study. Machining forces, surface roughnesses, and edge chipping damage were evaluated for a range of cutting conditions with and without ultrasonic vibrations. Our most significant finding is that ultrasonic assisted machining led to a clear and consistent reduction of edge chipping and thus subsurface damage. Ultrasonic machining also achieved significant reductions in normal and tangential forces, and surface roughness at higher removal rates (
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p
< 0.05). Our results suggest that ultrasonic assisted dental machining may be a way to improve quality and lifetime of ceramic dental restorations, whose failures are rooted in chipping damage and surface flaws using current machining techniques.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-017-1571-8</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Abrasive machining ; CAE) and Design ; Ceramics ; Chipping ; Computer-Aided Engineering (CAD ; Cutting speed ; Damage assessment ; Diamond machining ; Engineering ; Force measurement ; Glass ceramics ; High speed ; Industrial and Production Engineering ; Mechanical Engineering ; Media Management ; Original Article ; Rapid prototyping ; Surface properties ; Surface roughness ; Ultrasonic machining ; Ultrasonic vibration ; Vibration measurement</subject><ispartof>International journal of advanced manufacturing technology, 2018-04, Vol.96 (1-4), p.387-399</ispartof><rights>Springer-Verlag London Ltd., part of Springer Nature 2018</rights><rights>Copyright Springer Science & Business Media 2018</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2018). All Rights Reserved.</rights><rights>Springer-Verlag London Ltd., part of Springer Nature 2018.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c372t-45e4992a0ef2ebee37d5d67a3fda1adf4cba8887dfd32c62ed0799ad708857f23</citedby><cites>FETCH-LOGICAL-c372t-45e4992a0ef2ebee37d5d67a3fda1adf4cba8887dfd32c62ed0799ad708857f23</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-017-1571-8$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-017-1571-8$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,776,780,27901,27902,41464,42533,51294</link.rule.ids></links><search><creatorcontrib>Song, Xiao-Fei</creatorcontrib><creatorcontrib>Yang, Jia-Jun</creatorcontrib><creatorcontrib>Ren, Hai-Tao</creatorcontrib><creatorcontrib>Lin, Bin</creatorcontrib><creatorcontrib>Nakanishi, Yoshitaka</creatorcontrib><creatorcontrib>Yin, Ling</creatorcontrib><title>Ultrasonic assisted high rotational speed diamond machining of dental glass ceramics</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>Subsurface damage and edge chipping remain a persistent technical challenge for the abrasive machining of dental restorations made from glass ceramics, and they impede the fabrication of long-lasting dental restorations. This paper reports on an integration of ultrasonic assistance to dental high-speed rotary abrasive machining for improvement of the surface quality of glass ceramics. An ultrasonic assisted computer-controlled high-speed rotary cutting apparatus was designed and fabricated with functions of ultrasonic vibration, automatic cutting, and force measurement. A multi-phase feldspar glass ceramic with the highest brittleness among glass ceramics was selected for the study. Machining forces, surface roughnesses, and edge chipping damage were evaluated for a range of cutting conditions with and without ultrasonic vibrations. Our most significant finding is that ultrasonic assisted machining led to a clear and consistent reduction of edge chipping and thus subsurface damage. Ultrasonic machining also achieved significant reductions in normal and tangential forces, and surface roughness at higher removal rates (
p
< 0.05). Our results suggest that ultrasonic assisted dental machining may be a way to improve quality and lifetime of ceramic dental restorations, whose failures are rooted in chipping damage and surface flaws using current machining techniques.</description><subject>Abrasive machining</subject><subject>CAE) and Design</subject><subject>Ceramics</subject><subject>Chipping</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Cutting speed</subject><subject>Damage assessment</subject><subject>Diamond machining</subject><subject>Engineering</subject><subject>Force measurement</subject><subject>Glass ceramics</subject><subject>High speed</subject><subject>Industrial and Production Engineering</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Rapid prototyping</subject><subject>Surface properties</subject><subject>Surface roughness</subject><subject>Ultrasonic machining</subject><subject>Ultrasonic vibration</subject><subject>Vibration measurement</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2018</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNp9kUtLAzEUhYMoWKs_wF3AdTSvSTJLKb6g4KZdhzSPacp0UpPpwn9vygiu7OZeuHzncDkHgHuCHwnG8qlgTCRGdSDSSILUBZgRzhhimDSXYIapUIhJoa7BTSm7Sgsi1Ays1v2YTUlDtNCUEsvoHdzGbgtzGs0Y02B6WA6-Xl00-zQ4uDd2G4c4dDAF6PwwVqLrqxhan80-2nILroLpi7_73XOwfn1ZLd7R8vPtY_G8RJZJOiLeeN621GAfqN94z6RrnJCGBWeIcYHbjVFKSRcco1ZQ77BsW-MkVqqRgbI5eJh8Dzl9HX0Z9S4dc_24aMpbrDhX4jxFBa1x0YafpTBpFa-pqkqRibI5lZJ90Icc9yZ_a4L1qQg9FaHr0Kci9ElDJ02p7ND5_Of8v-gHdCWKoA</recordid><startdate>20180401</startdate><enddate>20180401</enddate><creator>Song, Xiao-Fei</creator><creator>Yang, Jia-Jun</creator><creator>Ren, Hai-Tao</creator><creator>Lin, Bin</creator><creator>Nakanishi, Yoshitaka</creator><creator>Yin, Ling</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PTHSS</scope></search><sort><creationdate>20180401</creationdate><title>Ultrasonic assisted high rotational speed diamond machining of dental glass ceramics</title><author>Song, Xiao-Fei ; Yang, Jia-Jun ; Ren, Hai-Tao ; Lin, Bin ; Nakanishi, Yoshitaka ; Yin, Ling</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c372t-45e4992a0ef2ebee37d5d67a3fda1adf4cba8887dfd32c62ed0799ad708857f23</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2018</creationdate><topic>Abrasive machining</topic><topic>CAE) and Design</topic><topic>Ceramics</topic><topic>Chipping</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Cutting speed</topic><topic>Damage assessment</topic><topic>Diamond machining</topic><topic>Engineering</topic><topic>Force measurement</topic><topic>Glass ceramics</topic><topic>High speed</topic><topic>Industrial and Production Engineering</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Original Article</topic><topic>Rapid prototyping</topic><topic>Surface properties</topic><topic>Surface roughness</topic><topic>Ultrasonic machining</topic><topic>Ultrasonic vibration</topic><topic>Vibration measurement</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Song, Xiao-Fei</creatorcontrib><creatorcontrib>Yang, Jia-Jun</creatorcontrib><creatorcontrib>Ren, Hai-Tao</creatorcontrib><creatorcontrib>Lin, Bin</creatorcontrib><creatorcontrib>Nakanishi, Yoshitaka</creatorcontrib><creatorcontrib>Yin, Ling</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Song, Xiao-Fei</au><au>Yang, Jia-Jun</au><au>Ren, Hai-Tao</au><au>Lin, Bin</au><au>Nakanishi, Yoshitaka</au><au>Yin, Ling</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Ultrasonic assisted high rotational speed diamond machining of dental glass ceramics</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2018-04-01</date><risdate>2018</risdate><volume>96</volume><issue>1-4</issue><spage>387</spage><epage>399</epage><pages>387-399</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>Subsurface damage and edge chipping remain a persistent technical challenge for the abrasive machining of dental restorations made from glass ceramics, and they impede the fabrication of long-lasting dental restorations. This paper reports on an integration of ultrasonic assistance to dental high-speed rotary abrasive machining for improvement of the surface quality of glass ceramics. An ultrasonic assisted computer-controlled high-speed rotary cutting apparatus was designed and fabricated with functions of ultrasonic vibration, automatic cutting, and force measurement. A multi-phase feldspar glass ceramic with the highest brittleness among glass ceramics was selected for the study. Machining forces, surface roughnesses, and edge chipping damage were evaluated for a range of cutting conditions with and without ultrasonic vibrations. Our most significant finding is that ultrasonic assisted machining led to a clear and consistent reduction of edge chipping and thus subsurface damage. Ultrasonic machining also achieved significant reductions in normal and tangential forces, and surface roughness at higher removal rates (
p
< 0.05). Our results suggest that ultrasonic assisted dental machining may be a way to improve quality and lifetime of ceramic dental restorations, whose failures are rooted in chipping damage and surface flaws using current machining techniques.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-017-1571-8</doi><tpages>13</tpages></addata></record> |
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subjects | Abrasive machining CAE) and Design Ceramics Chipping Computer-Aided Engineering (CAD Cutting speed Damage assessment Diamond machining Engineering Force measurement Glass ceramics High speed Industrial and Production Engineering Mechanical Engineering Media Management Original Article Rapid prototyping Surface properties Surface roughness Ultrasonic machining Ultrasonic vibration Vibration measurement |
title | Ultrasonic assisted high rotational speed diamond machining of dental glass ceramics |
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