Experimental study on controlled pulse keyholing plasma arc welding assisted by ultrasonic vibration
Experimental investigation on controlled pulse keyholing plasma arc welding (PAW) assisted by ultrasonic vibration was carried out. Because of application of the ultrasonic vibration, the peak value of the pulse welding current was decreased by 7–20%, and the welding speed was increased by 17–27% wi...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2020-04, Vol.107 (11-12), p.4995-5009 |
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| container_title | International journal of advanced manufacturing technology |
| container_volume | 107 |
| creator | Wang, Lin Zhang, Cheng Wu, Chuansong |
| description | Experimental investigation on controlled pulse keyholing plasma arc welding (PAW) assisted by ultrasonic vibration was carried out. Because of application of the ultrasonic vibration, the peak value of the pulse welding current was decreased by 7–20%, and the welding speed was increased by 17–27% with different base current durations, different current descent times, and different descending currents. It indicates that the ultrasonic vibration can make controlled pulse plasma arc welding achieve stable one-pulse-one-keyhole mode at a lower heat input and a faster welding speed. Under the same welding process parameters, the area of keyhole exit was increased by 38% and the deviation distance of keyhole exit was reduced by 34%. The above results prove that the ultrasonic vibration can reduce the average welding current and heat input, improve the welding efficiency, and enhance the keyholing ability of the plasma arc for controlled-pulse keyholing PAW. |
| doi_str_mv | 10.1007/s00170-020-05384-w |
| format | Article |
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Because of application of the ultrasonic vibration, the peak value of the pulse welding current was decreased by 7–20%, and the welding speed was increased by 17–27% with different base current durations, different current descent times, and different descending currents. It indicates that the ultrasonic vibration can make controlled pulse plasma arc welding achieve stable one-pulse-one-keyhole mode at a lower heat input and a faster welding speed. Under the same welding process parameters, the area of keyhole exit was increased by 38% and the deviation distance of keyhole exit was reduced by 34%. The above results prove that the ultrasonic vibration can reduce the average welding current and heat input, improve the welding efficiency, and enhance the keyholing ability of the plasma arc for controlled-pulse keyholing PAW.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-020-05384-w</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>CAE) and Design ; Computer-Aided Engineering (CAD ; Engineering ; Industrial and Production Engineering ; Mechanical Engineering ; Media Management ; Microscopes ; Original Article ; Plasma ; Plasma arc heating ; Plasma arc welding ; Process parameters ; Ultrasonic vibration ; Welding current ; Welding parameters</subject><ispartof>International journal of advanced manufacturing technology, 2020-04, Vol.107 (11-12), p.4995-5009</ispartof><rights>Springer-Verlag London Ltd., part of Springer Nature 2020</rights><rights>Springer-Verlag London Ltd., part of Springer Nature 2020.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c347t-953ae78e6520d7d422bf30dd789c835e57b185f703db80def13b9702d6612a383</citedby><cites>FETCH-LOGICAL-c347t-953ae78e6520d7d422bf30dd789c835e57b185f703db80def13b9702d6612a383</cites><orcidid>0000-0001-8459-5678</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-020-05384-w$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-020-05384-w$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Wang, Lin</creatorcontrib><creatorcontrib>Zhang, Cheng</creatorcontrib><creatorcontrib>Wu, Chuansong</creatorcontrib><title>Experimental study on controlled pulse keyholing plasma arc welding assisted by ultrasonic vibration</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>Experimental investigation on controlled pulse keyholing plasma arc welding (PAW) assisted by ultrasonic vibration was carried out. Because of application of the ultrasonic vibration, the peak value of the pulse welding current was decreased by 7–20%, and the welding speed was increased by 17–27% with different base current durations, different current descent times, and different descending currents. It indicates that the ultrasonic vibration can make controlled pulse plasma arc welding achieve stable one-pulse-one-keyhole mode at a lower heat input and a faster welding speed. Under the same welding process parameters, the area of keyhole exit was increased by 38% and the deviation distance of keyhole exit was reduced by 34%. The above results prove that the ultrasonic vibration can reduce the average welding current and heat input, improve the welding efficiency, and enhance the keyholing ability of the plasma arc for controlled-pulse keyholing PAW.</description><subject>CAE) and Design</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Engineering</subject><subject>Industrial and Production Engineering</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Microscopes</subject><subject>Original Article</subject><subject>Plasma</subject><subject>Plasma arc heating</subject><subject>Plasma arc welding</subject><subject>Process parameters</subject><subject>Ultrasonic vibration</subject><subject>Welding current</subject><subject>Welding parameters</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2020</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kE1LxDAQhoMouK7-AU8Bz9VJ0jbpUZb1Axa86DmkTbp2zTY1SV377826grc9DAPD874DD0LXBG4JAL8LAIRDBjRNwUSe7U7QjOSMZQxIcYpmQEuRMV6Kc3QRwibhJSnFDOnl92B8tzV9VBaHOOoJux43ro_eWWs0HkYbDP4w07uzXb_Gg1Vhq7DyDd4Zq_cnFUIXYmLrCY82ehVc3zX4q6u9ip3rL9FZq1LL1d-eo7eH5eviKVu9PD4v7ldZw3Ies6pgynBhyoKC5jqntG4ZaM1F1QhWmILXRBQtB6ZrAdq0hNUVB6rLklDFBJujm0Pv4N3naEKUGzf6Pr2UNK9A5IRU9DgFqaaqKpYoeqAa70LwppVD0qT8JAnIvXN5cC6Tc_nrXO5SiB1CIcH92vj_6iOpH49MhXg</recordid><startdate>20200401</startdate><enddate>20200401</enddate><creator>Wang, Lin</creator><creator>Zhang, Cheng</creator><creator>Wu, Chuansong</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><orcidid>https://orcid.org/0000-0001-8459-5678</orcidid></search><sort><creationdate>20200401</creationdate><title>Experimental study on controlled pulse keyholing plasma arc welding assisted by ultrasonic vibration</title><author>Wang, Lin ; Zhang, Cheng ; Wu, Chuansong</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c347t-953ae78e6520d7d422bf30dd789c835e57b185f703db80def13b9702d6612a383</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2020</creationdate><topic>CAE) and Design</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Engineering</topic><topic>Industrial and Production Engineering</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Microscopes</topic><topic>Original Article</topic><topic>Plasma</topic><topic>Plasma arc heating</topic><topic>Plasma arc welding</topic><topic>Process parameters</topic><topic>Ultrasonic vibration</topic><topic>Welding current</topic><topic>Welding parameters</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Wang, Lin</creatorcontrib><creatorcontrib>Zhang, Cheng</creatorcontrib><creatorcontrib>Wu, Chuansong</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Wang, Lin</au><au>Zhang, Cheng</au><au>Wu, Chuansong</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Experimental study on controlled pulse keyholing plasma arc welding assisted by ultrasonic vibration</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2020-04-01</date><risdate>2020</risdate><volume>107</volume><issue>11-12</issue><spage>4995</spage><epage>5009</epage><pages>4995-5009</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>Experimental investigation on controlled pulse keyholing plasma arc welding (PAW) assisted by ultrasonic vibration was carried out. Because of application of the ultrasonic vibration, the peak value of the pulse welding current was decreased by 7–20%, and the welding speed was increased by 17–27% with different base current durations, different current descent times, and different descending currents. It indicates that the ultrasonic vibration can make controlled pulse plasma arc welding achieve stable one-pulse-one-keyhole mode at a lower heat input and a faster welding speed. Under the same welding process parameters, the area of keyhole exit was increased by 38% and the deviation distance of keyhole exit was reduced by 34%. The above results prove that the ultrasonic vibration can reduce the average welding current and heat input, improve the welding efficiency, and enhance the keyholing ability of the plasma arc for controlled-pulse keyholing PAW.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-020-05384-w</doi><tpages>15</tpages><orcidid>https://orcid.org/0000-0001-8459-5678</orcidid></addata></record> |
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| subjects | CAE) and Design Computer-Aided Engineering (CAD Engineering Industrial and Production Engineering Mechanical Engineering Media Management Microscopes Original Article Plasma Plasma arc heating Plasma arc welding Process parameters Ultrasonic vibration Welding current Welding parameters |
| title | Experimental study on controlled pulse keyholing plasma arc welding assisted by ultrasonic vibration |
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