Improving the friction stir welding tool life for joining the metal matrix composites
Welding matrix composites that have been formed with conventional methods produce many discontinuities which harm the quality of joints. Friction stir welding (FSW) offers an alternative method to prevent these issues. However, the existence of reinforcing particles, such as silicon carbide in metal...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2020-02, Vol.106 (7-8), p.3217-3227 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Emamian, Sattar S. Awang, Mokhtar Yusof, Farazila Sheikholeslam, Mohammadnassir Mehrpouya, Mehrshad |
| description | Welding matrix composites that have been formed with conventional methods produce many discontinuities which harm the quality of joints. Friction stir welding (FSW) offers an alternative method to prevent these issues. However, the existence of reinforcing particles, such as silicon carbide in metal matrix composites (MMCs), has significantly increased the wear rate of FSW tools and hence, reducing their tool life. Therefore, this research has focused on the improvement of FSW tool life in joining the aluminum matrix composites, through surface enhancement. H13 tool steel and tungsten carbide, as a base material, were used for the FSW tool, and graphene, carbon nanotubes, and diamond-like carbon were chosen for coating the FSW tool. Subsequently, the wear on the FSW tool was measured before and after welding to evaluate tool life. The result of wear measurement indicates that the wear resistance of the diamond-like carbon (DLC)–coated tungsten carbide was higher than the others. The tool life of the coated tungsten carbide (WC)-DLC was prolonged to approximately 41%. In addition, it is predicted that the FSW tool can be effective for up to 1200 mm of weld joint. |
| doi_str_mv | 10.1007/s00170-019-04837-1 |
| format | Article |
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Friction stir welding (FSW) offers an alternative method to prevent these issues. However, the existence of reinforcing particles, such as silicon carbide in metal matrix composites (MMCs), has significantly increased the wear rate of FSW tools and hence, reducing their tool life. Therefore, this research has focused on the improvement of FSW tool life in joining the aluminum matrix composites, through surface enhancement. H13 tool steel and tungsten carbide, as a base material, were used for the FSW tool, and graphene, carbon nanotubes, and diamond-like carbon were chosen for coating the FSW tool. Subsequently, the wear on the FSW tool was measured before and after welding to evaluate tool life. The result of wear measurement indicates that the wear resistance of the diamond-like carbon (DLC)–coated tungsten carbide was higher than the others. The tool life of the coated tungsten carbide (WC)-DLC was prolonged to approximately 41%. In addition, it is predicted that the FSW tool can be effective for up to 1200 mm of weld joint.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-019-04837-1</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Aluminum base alloys ; Aluminum matrix composites ; CAE) and Design ; Carbide tools ; Carbon ; Carbon nanotubes ; Computer-Aided Engineering (CAD ; Diamond tools ; Diamond-like carbon films ; Engineering ; Friction stir welding ; Graphene ; Industrial and Production Engineering ; Joining ; Mechanical Engineering ; Media Management ; Metal matrix composites ; Original Article ; Particulate composites ; Production methods ; Silicon carbide ; Temperature ; Tool life ; Tool steels ; Tool wear ; Tungsten carbide ; Wear rate ; Wear resistance ; Welded joints</subject><ispartof>International journal of advanced manufacturing technology, 2020-02, Vol.106 (7-8), p.3217-3227</ispartof><rights>Springer-Verlag London Ltd., part of Springer Nature 2020</rights><rights>Springer-Verlag London Ltd., part of Springer Nature 2020.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c385t-7a3a660bf963a00634275a4bdb0241b40bd024b77d10358e8cfbd35af9ba34803</citedby><cites>FETCH-LOGICAL-c385t-7a3a660bf963a00634275a4bdb0241b40bd024b77d10358e8cfbd35af9ba34803</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-019-04837-1$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-019-04837-1$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,777,781,27905,27906,41469,42538,51300</link.rule.ids></links><search><creatorcontrib>Emamian, Sattar S.</creatorcontrib><creatorcontrib>Awang, Mokhtar</creatorcontrib><creatorcontrib>Yusof, Farazila</creatorcontrib><creatorcontrib>Sheikholeslam, Mohammadnassir</creatorcontrib><creatorcontrib>Mehrpouya, Mehrshad</creatorcontrib><title>Improving the friction stir welding tool life for joining the metal matrix composites</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>Welding matrix composites that have been formed with conventional methods produce many discontinuities which harm the quality of joints. Friction stir welding (FSW) offers an alternative method to prevent these issues. However, the existence of reinforcing particles, such as silicon carbide in metal matrix composites (MMCs), has significantly increased the wear rate of FSW tools and hence, reducing their tool life. Therefore, this research has focused on the improvement of FSW tool life in joining the aluminum matrix composites, through surface enhancement. H13 tool steel and tungsten carbide, as a base material, were used for the FSW tool, and graphene, carbon nanotubes, and diamond-like carbon were chosen for coating the FSW tool. Subsequently, the wear on the FSW tool was measured before and after welding to evaluate tool life. The result of wear measurement indicates that the wear resistance of the diamond-like carbon (DLC)–coated tungsten carbide was higher than the others. The tool life of the coated tungsten carbide (WC)-DLC was prolonged to approximately 41%. In addition, it is predicted that the FSW tool can be effective for up to 1200 mm of weld joint.</description><subject>Aluminum base alloys</subject><subject>Aluminum matrix composites</subject><subject>CAE) and Design</subject><subject>Carbide tools</subject><subject>Carbon</subject><subject>Carbon nanotubes</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Diamond tools</subject><subject>Diamond-like carbon films</subject><subject>Engineering</subject><subject>Friction stir welding</subject><subject>Graphene</subject><subject>Industrial and Production Engineering</subject><subject>Joining</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Metal matrix composites</subject><subject>Original Article</subject><subject>Particulate composites</subject><subject>Production methods</subject><subject>Silicon carbide</subject><subject>Temperature</subject><subject>Tool life</subject><subject>Tool steels</subject><subject>Tool wear</subject><subject>Tungsten carbide</subject><subject>Wear rate</subject><subject>Wear resistance</subject><subject>Welded joints</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2020</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kEtPwzAQhC0EEqXwBzhZ4mxYx47tHFHFoxISF3q27MQprpK42CmPf4_bgLhx2pXmm1ntIHRJ4ZoCyJsEQCUQoBUBrpgk9AjNKGeMMKDlMZpBIRRhUqhTdJbSJuOCCjVDq2W_jeHdD2s8vjrcRl-PPgw4jT7iD9c1ByWEDne-zXqIeBP88Mv3bjQd7s0Y_SeuQ78NyY8unaOT1nTJXfzMOVrd370sHsnT88NycftEaqbKkUjDjBBg20owAyAYL2RpuG0sFJxaDrbJi5WyocBK5VTd2oaVpq2sYVwBm6OrKTf_8LZzadSbsItDPqkLXoHiFCTNVDFRdQwpRdfqbfS9iV-agt7Xp6f6dK5PH-rTexObTCnDw9rFv-h_XN_ooHLX</recordid><startdate>20200201</startdate><enddate>20200201</enddate><creator>Emamian, Sattar S.</creator><creator>Awang, Mokhtar</creator><creator>Yusof, Farazila</creator><creator>Sheikholeslam, Mohammadnassir</creator><creator>Mehrpouya, Mehrshad</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20200201</creationdate><title>Improving the friction stir welding tool life for joining the metal matrix composites</title><author>Emamian, Sattar S. ; Awang, Mokhtar ; Yusof, Farazila ; Sheikholeslam, Mohammadnassir ; Mehrpouya, Mehrshad</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c385t-7a3a660bf963a00634275a4bdb0241b40bd024b77d10358e8cfbd35af9ba34803</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2020</creationdate><topic>Aluminum base alloys</topic><topic>Aluminum matrix composites</topic><topic>CAE) and Design</topic><topic>Carbide tools</topic><topic>Carbon</topic><topic>Carbon nanotubes</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Diamond tools</topic><topic>Diamond-like carbon films</topic><topic>Engineering</topic><topic>Friction stir welding</topic><topic>Graphene</topic><topic>Industrial and Production Engineering</topic><topic>Joining</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Metal matrix composites</topic><topic>Original Article</topic><topic>Particulate composites</topic><topic>Production methods</topic><topic>Silicon carbide</topic><topic>Temperature</topic><topic>Tool life</topic><topic>Tool steels</topic><topic>Tool wear</topic><topic>Tungsten carbide</topic><topic>Wear rate</topic><topic>Wear resistance</topic><topic>Welded joints</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Emamian, Sattar S.</creatorcontrib><creatorcontrib>Awang, Mokhtar</creatorcontrib><creatorcontrib>Yusof, Farazila</creatorcontrib><creatorcontrib>Sheikholeslam, Mohammadnassir</creatorcontrib><creatorcontrib>Mehrpouya, Mehrshad</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Emamian, Sattar S.</au><au>Awang, Mokhtar</au><au>Yusof, Farazila</au><au>Sheikholeslam, Mohammadnassir</au><au>Mehrpouya, Mehrshad</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Improving the friction stir welding tool life for joining the metal matrix composites</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2020-02-01</date><risdate>2020</risdate><volume>106</volume><issue>7-8</issue><spage>3217</spage><epage>3227</epage><pages>3217-3227</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>Welding matrix composites that have been formed with conventional methods produce many discontinuities which harm the quality of joints. Friction stir welding (FSW) offers an alternative method to prevent these issues. However, the existence of reinforcing particles, such as silicon carbide in metal matrix composites (MMCs), has significantly increased the wear rate of FSW tools and hence, reducing their tool life. Therefore, this research has focused on the improvement of FSW tool life in joining the aluminum matrix composites, through surface enhancement. H13 tool steel and tungsten carbide, as a base material, were used for the FSW tool, and graphene, carbon nanotubes, and diamond-like carbon were chosen for coating the FSW tool. Subsequently, the wear on the FSW tool was measured before and after welding to evaluate tool life. The result of wear measurement indicates that the wear resistance of the diamond-like carbon (DLC)–coated tungsten carbide was higher than the others. The tool life of the coated tungsten carbide (WC)-DLC was prolonged to approximately 41%. In addition, it is predicted that the FSW tool can be effective for up to 1200 mm of weld joint.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-019-04837-1</doi><tpages>11</tpages></addata></record> |
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| subjects | Aluminum base alloys Aluminum matrix composites CAE) and Design Carbide tools Carbon Carbon nanotubes Computer-Aided Engineering (CAD Diamond tools Diamond-like carbon films Engineering Friction stir welding Graphene Industrial and Production Engineering Joining Mechanical Engineering Media Management Metal matrix composites Original Article Particulate composites Production methods Silicon carbide Temperature Tool life Tool steels Tool wear Tungsten carbide Wear rate Wear resistance Welded joints |
| title | Improving the friction stir welding tool life for joining the metal matrix composites |
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