Parametric analysis of recast layer formation in wire-cut EDM of HSLA steel

This paper presents an experimental investigation to determine the main wire electrical discharge machining (WEDM) process parameters which contribute to recast layer formation in high-strength low-alloy (HSLA) steel. Influence of process parameters, namely, pulse-on time, pulse ratio, power (discha...

Ausführliche Beschreibung

Gespeichert in:
Bibliographische Detailangaben
Veröffentlicht in:International journal of advanced manufacturing technology 2016-10, Vol.87 (1-4), p.713-722
Hauptverfasser: Azam, Muhammad, Jahanzaib, Mirza, Abbasi, Junaid Ali, Abbas, Musharaf, Wasim, Ahmad, Hussain, Salman
Format: Artikel
Sprache:eng
Schlagworte:
Online-Zugang:Volltext
Tags: Tag hinzufügen
Keine Tags, Fügen Sie den ersten Tag hinzu!
container_end_page 722
container_issue 1-4
container_start_page 713
container_title International journal of advanced manufacturing technology
container_volume 87
creator Azam, Muhammad
Jahanzaib, Mirza
Abbasi, Junaid Ali
Abbas, Musharaf
Wasim, Ahmad
Hussain, Salman
description This paper presents an experimental investigation to determine the main wire electrical discharge machining (WEDM) process parameters which contribute to recast layer formation in high-strength low-alloy (HSLA) steel. Influence of process parameters, namely, pulse-on time, pulse ratio, power (discharge current), pulse (spark gap), and wire speed, has been explored systematically on hardened HSLA steel by varying machining conditions using factorial design of experiments. Analysis of variance was performed and pulse-on time and wire speed were found to be significant parameters affecting recast layer. Topographical images indicated surface irregularities like craters, globules, and micro-voids which affect the surface morphology of machined surface. Micrographs of SEM revealed existence of three distinguishable surface layers including recast layer (amorphous and columnar structure), heat-affected zone, and base material. EDS analysis was performed, and it was found that recast layer is free of alloying effects from electrode (molybdenum wire); however, surface layer is oxidized.
doi_str_mv 10.1007/s00170-016-8518-3
format Article
fullrecord <record><control><sourceid>proquest_cross</sourceid><recordid>TN_cdi_proquest_journals_2490840068</recordid><sourceformat>XML</sourceformat><sourcesystem>PC</sourcesystem><sourcerecordid>2490840068</sourcerecordid><originalsourceid>FETCH-LOGICAL-c372t-8d88926dae007ae132a8d3310e62428af9f71b3badd760db1e1c79d1a8b79b83</originalsourceid><addsrcrecordid>eNp9kMFKAzEQhoMoWKsP4C3gOTqT7CbZY6nVihUFew_Z3axs2e7WJEX69qasBy8KAwPD9_8MHyHXCLcIoO4CACpggJLpHDUTJ2SCmRBMAOanZAJcpqOS-pxchLBJtESpJ-T5zXq7ddG3FbW97Q6hDXRoqHeVDZF29uA8bQa_tbEdetr29Kv1jlX7SBf3L0dy-b6a0RCd6y7JWWO74K5-9pSsHxbr-ZKtXh-f5rMVq4Tikela64LL2rr0uHUouNW1EAhO8oxr2xSNwlKUtq6VhLpEh5UqarS6VEWpxZTcjLU7P3zuXYhmM-x9-j0YnhWgMwD5P8VlmgKk_I9CrUHnWS6yROFIVX4IwbvG7Hy7tf5gEMxRvxn1m2TVHPUbkTJ8zITE9h_O_2r-M_QNRIaEqQ</addsrcrecordid><sourcetype>Aggregation Database</sourcetype><iscdi>true</iscdi><recordtype>article</recordtype><pqid>2262269066</pqid></control><display><type>article</type><title>Parametric analysis of recast layer formation in wire-cut EDM of HSLA steel</title><source>SpringerNature Journals</source><creator>Azam, Muhammad ; Jahanzaib, Mirza ; Abbasi, Junaid Ali ; Abbas, Musharaf ; Wasim, Ahmad ; Hussain, Salman</creator><creatorcontrib>Azam, Muhammad ; Jahanzaib, Mirza ; Abbasi, Junaid Ali ; Abbas, Musharaf ; Wasim, Ahmad ; Hussain, Salman</creatorcontrib><description>This paper presents an experimental investigation to determine the main wire electrical discharge machining (WEDM) process parameters which contribute to recast layer formation in high-strength low-alloy (HSLA) steel. Influence of process parameters, namely, pulse-on time, pulse ratio, power (discharge current), pulse (spark gap), and wire speed, has been explored systematically on hardened HSLA steel by varying machining conditions using factorial design of experiments. Analysis of variance was performed and pulse-on time and wire speed were found to be significant parameters affecting recast layer. Topographical images indicated surface irregularities like craters, globules, and micro-voids which affect the surface morphology of machined surface. Micrographs of SEM revealed existence of three distinguishable surface layers including recast layer (amorphous and columnar structure), heat-affected zone, and base material. EDS analysis was performed, and it was found that recast layer is free of alloying effects from electrode (molybdenum wire); however, surface layer is oxidized.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-016-8518-3</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Alloying effects ; Amorphous materials ; CAE) and Design ; Columnar structure ; Computer-Aided Engineering (CAD ; Design of experiments ; Discharge ; EDM electrodes ; Electric discharge machining ; Electric wire ; Engineering ; Factorial design ; Globules ; Heat affected zone ; High strength low alloy steels ; Industrial and Production Engineering ; Mechanical Engineering ; Media Management ; Morphology ; Original Article ; Parametric analysis ; Parametric statistics ; Photomicrographs ; Process parameters ; Surface layers ; Variance analysis ; Wire</subject><ispartof>International journal of advanced manufacturing technology, 2016-10, Vol.87 (1-4), p.713-722</ispartof><rights>Springer-Verlag London 2016</rights><rights>Copyright Springer Science &amp; Business Media 2016</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2016). All Rights Reserved.</rights><rights>Springer-Verlag London 2016.</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c372t-8d88926dae007ae132a8d3310e62428af9f71b3badd760db1e1c79d1a8b79b83</citedby><cites>FETCH-LOGICAL-c372t-8d88926dae007ae132a8d3310e62428af9f71b3badd760db1e1c79d1a8b79b83</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-016-8518-3$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-016-8518-3$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>314,780,784,27924,27925,41488,42557,51319</link.rule.ids></links><search><creatorcontrib>Azam, Muhammad</creatorcontrib><creatorcontrib>Jahanzaib, Mirza</creatorcontrib><creatorcontrib>Abbasi, Junaid Ali</creatorcontrib><creatorcontrib>Abbas, Musharaf</creatorcontrib><creatorcontrib>Wasim, Ahmad</creatorcontrib><creatorcontrib>Hussain, Salman</creatorcontrib><title>Parametric analysis of recast layer formation in wire-cut EDM of HSLA steel</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>This paper presents an experimental investigation to determine the main wire electrical discharge machining (WEDM) process parameters which contribute to recast layer formation in high-strength low-alloy (HSLA) steel. Influence of process parameters, namely, pulse-on time, pulse ratio, power (discharge current), pulse (spark gap), and wire speed, has been explored systematically on hardened HSLA steel by varying machining conditions using factorial design of experiments. Analysis of variance was performed and pulse-on time and wire speed were found to be significant parameters affecting recast layer. Topographical images indicated surface irregularities like craters, globules, and micro-voids which affect the surface morphology of machined surface. Micrographs of SEM revealed existence of three distinguishable surface layers including recast layer (amorphous and columnar structure), heat-affected zone, and base material. EDS analysis was performed, and it was found that recast layer is free of alloying effects from electrode (molybdenum wire); however, surface layer is oxidized.</description><subject>Alloying effects</subject><subject>Amorphous materials</subject><subject>CAE) and Design</subject><subject>Columnar structure</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Design of experiments</subject><subject>Discharge</subject><subject>EDM electrodes</subject><subject>Electric discharge machining</subject><subject>Electric wire</subject><subject>Engineering</subject><subject>Factorial design</subject><subject>Globules</subject><subject>Heat affected zone</subject><subject>High strength low alloy steels</subject><subject>Industrial and Production Engineering</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Morphology</subject><subject>Original Article</subject><subject>Parametric analysis</subject><subject>Parametric statistics</subject><subject>Photomicrographs</subject><subject>Process parameters</subject><subject>Surface layers</subject><subject>Variance analysis</subject><subject>Wire</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2016</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kMFKAzEQhoMoWKsP4C3gOTqT7CbZY6nVihUFew_Z3axs2e7WJEX69qasBy8KAwPD9_8MHyHXCLcIoO4CACpggJLpHDUTJ2SCmRBMAOanZAJcpqOS-pxchLBJtESpJ-T5zXq7ddG3FbW97Q6hDXRoqHeVDZF29uA8bQa_tbEdetr29Kv1jlX7SBf3L0dy-b6a0RCd6y7JWWO74K5-9pSsHxbr-ZKtXh-f5rMVq4Tikela64LL2rr0uHUouNW1EAhO8oxr2xSNwlKUtq6VhLpEh5UqarS6VEWpxZTcjLU7P3zuXYhmM-x9-j0YnhWgMwD5P8VlmgKk_I9CrUHnWS6yROFIVX4IwbvG7Hy7tf5gEMxRvxn1m2TVHPUbkTJ8zITE9h_O_2r-M_QNRIaEqQ</recordid><startdate>20161001</startdate><enddate>20161001</enddate><creator>Azam, Muhammad</creator><creator>Jahanzaib, Mirza</creator><creator>Abbasi, Junaid Ali</creator><creator>Abbas, Musharaf</creator><creator>Wasim, Ahmad</creator><creator>Hussain, Salman</creator><general>Springer London</general><general>Springer Nature B.V</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope></search><sort><creationdate>20161001</creationdate><title>Parametric analysis of recast layer formation in wire-cut EDM of HSLA steel</title><author>Azam, Muhammad ; Jahanzaib, Mirza ; Abbasi, Junaid Ali ; Abbas, Musharaf ; Wasim, Ahmad ; Hussain, Salman</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c372t-8d88926dae007ae132a8d3310e62428af9f71b3badd760db1e1c79d1a8b79b83</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2016</creationdate><topic>Alloying effects</topic><topic>Amorphous materials</topic><topic>CAE) and Design</topic><topic>Columnar structure</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Design of experiments</topic><topic>Discharge</topic><topic>EDM electrodes</topic><topic>Electric discharge machining</topic><topic>Electric wire</topic><topic>Engineering</topic><topic>Factorial design</topic><topic>Globules</topic><topic>Heat affected zone</topic><topic>High strength low alloy steels</topic><topic>Industrial and Production Engineering</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Morphology</topic><topic>Original Article</topic><topic>Parametric analysis</topic><topic>Parametric statistics</topic><topic>Photomicrographs</topic><topic>Process parameters</topic><topic>Surface layers</topic><topic>Variance analysis</topic><topic>Wire</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Azam, Muhammad</creatorcontrib><creatorcontrib>Jahanzaib, Mirza</creatorcontrib><creatorcontrib>Abbasi, Junaid Ali</creatorcontrib><creatorcontrib>Abbas, Musharaf</creatorcontrib><creatorcontrib>Wasim, Ahmad</creatorcontrib><creatorcontrib>Hussain, Salman</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science &amp; Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Azam, Muhammad</au><au>Jahanzaib, Mirza</au><au>Abbasi, Junaid Ali</au><au>Abbas, Musharaf</au><au>Wasim, Ahmad</au><au>Hussain, Salman</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Parametric analysis of recast layer formation in wire-cut EDM of HSLA steel</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2016-10-01</date><risdate>2016</risdate><volume>87</volume><issue>1-4</issue><spage>713</spage><epage>722</epage><pages>713-722</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>This paper presents an experimental investigation to determine the main wire electrical discharge machining (WEDM) process parameters which contribute to recast layer formation in high-strength low-alloy (HSLA) steel. Influence of process parameters, namely, pulse-on time, pulse ratio, power (discharge current), pulse (spark gap), and wire speed, has been explored systematically on hardened HSLA steel by varying machining conditions using factorial design of experiments. Analysis of variance was performed and pulse-on time and wire speed were found to be significant parameters affecting recast layer. Topographical images indicated surface irregularities like craters, globules, and micro-voids which affect the surface morphology of machined surface. Micrographs of SEM revealed existence of three distinguishable surface layers including recast layer (amorphous and columnar structure), heat-affected zone, and base material. EDS analysis was performed, and it was found that recast layer is free of alloying effects from electrode (molybdenum wire); however, surface layer is oxidized.</abstract><cop>London</cop><pub>Springer London</pub><doi>10.1007/s00170-016-8518-3</doi><tpages>10</tpages></addata></record>
fulltext fulltext
identifier ISSN: 0268-3768
ispartof International journal of advanced manufacturing technology, 2016-10, Vol.87 (1-4), p.713-722
issn 0268-3768
1433-3015
language eng
recordid cdi_proquest_journals_2490840068
source SpringerNature Journals
subjects Alloying effects
Amorphous materials
CAE) and Design
Columnar structure
Computer-Aided Engineering (CAD
Design of experiments
Discharge
EDM electrodes
Electric discharge machining
Electric wire
Engineering
Factorial design
Globules
Heat affected zone
High strength low alloy steels
Industrial and Production Engineering
Mechanical Engineering
Media Management
Morphology
Original Article
Parametric analysis
Parametric statistics
Photomicrographs
Process parameters
Surface layers
Variance analysis
Wire
title Parametric analysis of recast layer formation in wire-cut EDM of HSLA steel
url https://sfx.bib-bvb.de/sfx_tum?ctx_ver=Z39.88-2004&ctx_enc=info:ofi/enc:UTF-8&ctx_tim=2025-01-02T00%3A04%3A04IST&url_ver=Z39.88-2004&url_ctx_fmt=infofi/fmt:kev:mtx:ctx&rfr_id=info:sid/primo.exlibrisgroup.com:primo3-Article-proquest_cross&rft_val_fmt=info:ofi/fmt:kev:mtx:journal&rft.genre=article&rft.atitle=Parametric%20analysis%20of%20recast%20layer%20formation%20in%20wire-cut%20EDM%20of%20HSLA%20steel&rft.jtitle=International%20journal%20of%20advanced%20manufacturing%20technology&rft.au=Azam,%20Muhammad&rft.date=2016-10-01&rft.volume=87&rft.issue=1-4&rft.spage=713&rft.epage=722&rft.pages=713-722&rft.issn=0268-3768&rft.eissn=1433-3015&rft_id=info:doi/10.1007/s00170-016-8518-3&rft_dat=%3Cproquest_cross%3E2490840068%3C/proquest_cross%3E%3Curl%3E%3C/url%3E&disable_directlink=true&sfx.directlink=off&sfx.report_link=0&rft_id=info:oai/&rft_pqid=2262269066&rft_id=info:pmid/&rfr_iscdi=true