Extruded joining elements manufactured by friction stir forming: an investigation of the process parameters
Aluminium sheets (EN AW-1050) have been worked by a friction stir process to allow forming pins to be used as joining elements, in a clinching-type solution, for assembling multi-material components. Two lines of pins of diameter 4 mm and 6 mm, respectively, have been formed experimentally at variou...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2020-02, Vol.106 (11-12), p.5559-5570 |
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| container_title | International journal of advanced manufacturing technology |
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| creator | Gagliardi, Francesco Ambrogio, Giuseppina Conte, Romina Bambach, Markus |
| description | Aluminium sheets (EN AW-1050) have been worked by a friction stir process to allow forming pins to be used as joining elements, in a clinching-type solution, for assembling multi-material components. Two lines of pins of diameter 4 mm and 6 mm, respectively, have been formed experimentally at various process conditions. A process control, using the force-trend distribution, has been pursued for a full comprehension of the forming steps. The strength of the pins has been tested aiming at understanding the influence of all the analysed process parameters thoroughly. Additionally, a numerical model has been developed and compared with the experimental evidence. This model has been employed to investigate the material flow during the pin formation. The results demonstrate the feasibility of this innovative method and highlight the significance of the main parameters that have to be set carefully for an optimised implementation of friction stir forming based joining technique.
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| doi_str_mv | 10.1007/s00170-020-04992-w |
| format | Article |
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Graphical abstract</description><subject>Aluminum</subject><subject>Automation & Control Systems</subject><subject>CAE) and Design</subject><subject>Clinching</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Engineering</subject><subject>Engineering, Manufacturing</subject><subject>Extrusion</subject><subject>Force distribution</subject><subject>Friction</subject><subject>Industrial and Production Engineering</subject><subject>Mathematical models</subject><subject>Mechanical Engineering</subject><subject>Media Management</subject><subject>Metal sheets</subject><subject>Numerical models</subject><subject>Original Article</subject><subject>Process controls</subject><subject>Process parameters</subject><subject>Science & Technology</subject><subject>Stress concentration</subject><subject>Technology</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2020</creationdate><recordtype>article</recordtype><sourceid>AOWDO</sourceid><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNqNkM9vFCEUx4mxiWvrP-CJxKOZ9gEz_PBmNm1t0sRL74RhYGXtwAqMa_976Y7RW-OBkPA-H957X4TeE7gkAOKqABABHdB2eqVod3yFNqRnrGNAhtdoA5TLjgku36C3pewbzgmXG_T9-lfNy-QmvE8hhrjD7tHNLtaCZxMXb2xdcquOT9jnYGtIEZcaMvYpzw3_hE3EIf507XFnTuXkcf3m8CEn60rBB5PN7KrL5QKdefNY3Ls_9zl6uLl-2H7p7r_e3m0_33eW9aJ2RihuQPiR9Q7kpHrWUysZUOo49YMQfBRKjkoYOQ5UTmZQE5N2oMQISwU7Rx_Wb9sEP5Y2mN6nJcfWUdNegWRKSvUixTgI6AfgjaIrZXMqJTuvDznMJj9pAvo5eb0mr1vy-pS8PjZJrtLRjckXG1y07q8IAAMZ6HOT5sM21FNs27TE2tSP_682mq10aUTcufxvhxfG-w2Rtqfs</recordid><startdate>20200201</startdate><enddate>20200201</enddate><creator>Gagliardi, Francesco</creator><creator>Ambrogio, Giuseppina</creator><creator>Conte, Romina</creator><creator>Bambach, Markus</creator><general>Springer London</general><general>Springer Nature</general><general>Springer Nature B.V</general><scope>AOWDO</scope><scope>BLEPL</scope><scope>DTL</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><orcidid>https://orcid.org/0000-0002-3158-995X</orcidid><orcidid>https://orcid.org/0000-0002-8790-0807</orcidid><orcidid>https://orcid.org/0000-0001-8161-6197</orcidid></search><sort><creationdate>20200201</creationdate><title>Extruded joining elements manufactured by friction stir forming: an investigation of the process parameters</title><author>Gagliardi, Francesco ; Ambrogio, Giuseppina ; Conte, Romina ; Bambach, Markus</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c347t-a796a07fb34e08d94342c83022e62f5776b798b97a8b528da59d38c521a7c273</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2020</creationdate><topic>Aluminum</topic><topic>Automation & Control Systems</topic><topic>CAE) and Design</topic><topic>Clinching</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Engineering</topic><topic>Engineering, Manufacturing</topic><topic>Extrusion</topic><topic>Force distribution</topic><topic>Friction</topic><topic>Industrial and Production Engineering</topic><topic>Mathematical models</topic><topic>Mechanical Engineering</topic><topic>Media Management</topic><topic>Metal sheets</topic><topic>Numerical models</topic><topic>Original Article</topic><topic>Process controls</topic><topic>Process parameters</topic><topic>Science & Technology</topic><topic>Stress concentration</topic><topic>Technology</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Gagliardi, Francesco</creatorcontrib><creatorcontrib>Ambrogio, Giuseppina</creatorcontrib><creatorcontrib>Conte, Romina</creatorcontrib><creatorcontrib>Bambach, Markus</creatorcontrib><collection>Web of Science - Science Citation Index Expanded - 2020</collection><collection>Web of Science Core Collection</collection><collection>Science Citation Index Expanded</collection><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central</collection><collection>SciTech Premium Collection (Proquest) (PQ_SDU_P3)</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering collection</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Gagliardi, Francesco</au><au>Ambrogio, Giuseppina</au><au>Conte, Romina</au><au>Bambach, Markus</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Extruded joining elements manufactured by friction stir forming: an investigation of the process parameters</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><stitle>INT J ADV MANUF TECH</stitle><date>2020-02-01</date><risdate>2020</risdate><volume>106</volume><issue>11-12</issue><spage>5559</spage><epage>5570</epage><pages>5559-5570</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>Aluminium sheets (EN AW-1050) have been worked by a friction stir process to allow forming pins to be used as joining elements, in a clinching-type solution, for assembling multi-material components. Two lines of pins of diameter 4 mm and 6 mm, respectively, have been formed experimentally at various process conditions. A process control, using the force-trend distribution, has been pursued for a full comprehension of the forming steps. The strength of the pins has been tested aiming at understanding the influence of all the analysed process parameters thoroughly. Additionally, a numerical model has been developed and compared with the experimental evidence. This model has been employed to investigate the material flow during the pin formation. The results demonstrate the feasibility of this innovative method and highlight the significance of the main parameters that have to be set carefully for an optimised implementation of friction stir forming based joining technique.
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| subjects | Aluminum Automation & Control Systems CAE) and Design Clinching Computer-Aided Engineering (CAD Engineering Engineering, Manufacturing Extrusion Force distribution Friction Industrial and Production Engineering Mathematical models Mechanical Engineering Media Management Metal sheets Numerical models Original Article Process controls Process parameters Science & Technology Stress concentration Technology |
| title | Extruded joining elements manufactured by friction stir forming: an investigation of the process parameters |
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