Effect of processing parameters on flexural properties of 3D‐printed polyetherketoneketone using fused deposition modeling
Polyetherketoneketone (PEKK) is an engineering plastic with ultrahigh mechanical performance and has attracted considerable attention in the medical and technical fields. Printing parameters during fused deposition modeling (FDM) for PEKK have a significant impact on final part quality. In this stud...
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| Veröffentlicht in: | Polymer engineering and science 2021-02, Vol.61 (2), p.465-476 |
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| creator | Xu, Chen Cheng, Kangjie Liu, Yunfeng Wang, Russell Jiang, Xianfeng Dong, Xingtao Xu, Xu |
| description | Polyetherketoneketone (PEKK) is an engineering plastic with ultrahigh mechanical performance and has attracted considerable attention in the medical and technical fields. Printing parameters during fused deposition modeling (FDM) for PEKK have a significant impact on final part quality. In this study, a relationship between the process parameters and flexural properties of PEKK was investigated by conducting three‐point bending tests, and scanning electron microscopy was employed to analyze the microstructure of fracture surfaces. Nozzle temperature, layer thickness, and infill density affected flexural properties by changing the porosity and interlayer bonding strength. Interlayer separation is the main failure mode of the upright orientation samples, while intralayer failure is likely to occur in the on‐edge orientation samples. The flexural properties of FDM‐printed PEKK under optimum parameters are comparable to those of mandibular bones, indicating that PEKK is a potential candidate for repairing mandibular defects. The results highlighted in this study are fundamental to the optimal design of complex ultralight, highly efficient structures.
Comparison of flexural properties between PEKK and mandibular bone after optimizing printing parameters. |
| doi_str_mv | 10.1002/pen.25590 |
| format | Article |
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Comparison of flexural properties between PEKK and mandibular bone after optimizing printing parameters.</description><identifier>ISSN: 0032-3888</identifier><identifier>EISSN: 1548-2634</identifier><identifier>DOI: 10.1002/pen.25590</identifier><language>eng</language><publisher>Hoboken, USA: John Wiley & Sons, Inc</publisher><subject>Bonding strength ; Bones ; Deposition ; Failure modes ; flexural properties ; Fracture surfaces ; Fused deposition modeling ; Interlayers ; Ketones ; Mathematical models ; Mechanical engineering ; Mechanical properties ; Nozzles ; Observations ; Optimization ; polyetherketoneketone ; Polyetherketoneketones ; Porosity ; Process parameters ; Production processes ; Rapid prototyping ; scanning electron microscopy ; Strength of materials ; Thickness ; Three dimensional models ; Three dimensional printing</subject><ispartof>Polymer engineering and science, 2021-02, Vol.61 (2), p.465-476</ispartof><rights>2020 Society of Plastics Engineers</rights><rights>COPYRIGHT 2021 Society of Plastics Engineers, Inc.</rights><rights>COPYRIGHT 2021 Society of Plastics Engineers, Inc.</rights><rights>2021 Society of Plastics Engineers</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c5670-454784cd532eaaee42dcf082925010ef5d99f170a1c006927343ffa7fbe042713</citedby><cites>FETCH-LOGICAL-c5670-454784cd532eaaee42dcf082925010ef5d99f170a1c006927343ffa7fbe042713</cites><orcidid>0000-0001-8487-0078 ; 0000-0001-7863-5151</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://onlinelibrary.wiley.com/doi/pdf/10.1002%2Fpen.25590$$EPDF$$P50$$Gwiley$$H</linktopdf><linktohtml>$$Uhttps://onlinelibrary.wiley.com/doi/full/10.1002%2Fpen.25590$$EHTML$$P50$$Gwiley$$H</linktohtml><link.rule.ids>314,776,780,1411,27901,27902,45550,45551</link.rule.ids></links><search><creatorcontrib>Xu, Chen</creatorcontrib><creatorcontrib>Cheng, Kangjie</creatorcontrib><creatorcontrib>Liu, Yunfeng</creatorcontrib><creatorcontrib>Wang, Russell</creatorcontrib><creatorcontrib>Jiang, Xianfeng</creatorcontrib><creatorcontrib>Dong, Xingtao</creatorcontrib><creatorcontrib>Xu, Xu</creatorcontrib><title>Effect of processing parameters on flexural properties of 3D‐printed polyetherketoneketone using fused deposition modeling</title><title>Polymer engineering and science</title><description>Polyetherketoneketone (PEKK) is an engineering plastic with ultrahigh mechanical performance and has attracted considerable attention in the medical and technical fields. Printing parameters during fused deposition modeling (FDM) for PEKK have a significant impact on final part quality. In this study, a relationship between the process parameters and flexural properties of PEKK was investigated by conducting three‐point bending tests, and scanning electron microscopy was employed to analyze the microstructure of fracture surfaces. Nozzle temperature, layer thickness, and infill density affected flexural properties by changing the porosity and interlayer bonding strength. Interlayer separation is the main failure mode of the upright orientation samples, while intralayer failure is likely to occur in the on‐edge orientation samples. The flexural properties of FDM‐printed PEKK under optimum parameters are comparable to those of mandibular bones, indicating that PEKK is a potential candidate for repairing mandibular defects. The results highlighted in this study are fundamental to the optimal design of complex ultralight, highly efficient structures.
Comparison of flexural properties between PEKK and mandibular bone after optimizing printing parameters.</description><subject>Bonding strength</subject><subject>Bones</subject><subject>Deposition</subject><subject>Failure modes</subject><subject>flexural properties</subject><subject>Fracture surfaces</subject><subject>Fused deposition modeling</subject><subject>Interlayers</subject><subject>Ketones</subject><subject>Mathematical models</subject><subject>Mechanical engineering</subject><subject>Mechanical properties</subject><subject>Nozzles</subject><subject>Observations</subject><subject>Optimization</subject><subject>polyetherketoneketone</subject><subject>Polyetherketoneketones</subject><subject>Porosity</subject><subject>Process parameters</subject><subject>Production processes</subject><subject>Rapid prototyping</subject><subject>scanning electron microscopy</subject><subject>Strength of materials</subject><subject>Thickness</subject><subject>Three dimensional models</subject><subject>Three dimensional printing</subject><issn>0032-3888</issn><issn>1548-2634</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2021</creationdate><recordtype>article</recordtype><sourceid>N95</sourceid><recordid>eNp10t2K1DAUAOAgCo6rF75BQRAEO3uan_5cLuuoC4uKP9chm550s7ZNTVLcAS98BJ_RJzEzFXRgltAE2u-ccHoOIU8LWBcA9HTCcU2FaOAeWRWC1zktGb9PVgCM5qyu64fkUQg3kCwTzYr82BiDOmbOZJN3GkOwY5dNyqsBI_qQuTEzPd7OXvU7MaGPFsPOs1e_f_6avB0jttnk-i3Ga_RfMboRlz2b99nMHJJocXLBRpsSDq7FPn15TB4Y1Qd88vc8IV9ebz6fv80v37-5OD-7zLUoK8i54FXNdSsYRaUQOW21gZo2VEABaETbNKaoQBUaoGxoxTgzRlXmCoHTqmAn5NmSNxXwbcYQ5Y2b_ZiulJTXVcFLEOyf6lSP0o7GRa_0YIOWZ6UoOU8PJJUfUR2OmP5QqtnY9PrAr4_4tFocrD4a8PwgIJmIt7FTcwjyEL64G158-nhoX_5nr3Z92bc62O46hiXkWGrtXQgejUx9HpTfygLkbs5kmjO5n7NkTxf7PRWyvRvKD5t3S8QfM4nTgg</recordid><startdate>202102</startdate><enddate>202102</enddate><creator>Xu, Chen</creator><creator>Cheng, Kangjie</creator><creator>Liu, Yunfeng</creator><creator>Wang, Russell</creator><creator>Jiang, Xianfeng</creator><creator>Dong, Xingtao</creator><creator>Xu, Xu</creator><general>John Wiley & Sons, Inc</general><general>Society of Plastics Engineers, Inc</general><general>Blackwell Publishing Ltd</general><scope>AAYXX</scope><scope>CITATION</scope><scope>N95</scope><scope>XI7</scope><scope>ISR</scope><scope>7SR</scope><scope>8FD</scope><scope>JG9</scope><orcidid>https://orcid.org/0000-0001-8487-0078</orcidid><orcidid>https://orcid.org/0000-0001-7863-5151</orcidid></search><sort><creationdate>202102</creationdate><title>Effect of processing parameters on flexural properties of 3D‐printed polyetherketoneketone using fused deposition modeling</title><author>Xu, Chen ; Cheng, Kangjie ; Liu, Yunfeng ; Wang, Russell ; Jiang, Xianfeng ; Dong, Xingtao ; Xu, Xu</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c5670-454784cd532eaaee42dcf082925010ef5d99f170a1c006927343ffa7fbe042713</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2021</creationdate><topic>Bonding strength</topic><topic>Bones</topic><topic>Deposition</topic><topic>Failure modes</topic><topic>flexural properties</topic><topic>Fracture surfaces</topic><topic>Fused deposition modeling</topic><topic>Interlayers</topic><topic>Ketones</topic><topic>Mathematical models</topic><topic>Mechanical engineering</topic><topic>Mechanical properties</topic><topic>Nozzles</topic><topic>Observations</topic><topic>Optimization</topic><topic>polyetherketoneketone</topic><topic>Polyetherketoneketones</topic><topic>Porosity</topic><topic>Process parameters</topic><topic>Production processes</topic><topic>Rapid prototyping</topic><topic>scanning electron microscopy</topic><topic>Strength of materials</topic><topic>Thickness</topic><topic>Three dimensional models</topic><topic>Three dimensional printing</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Xu, Chen</creatorcontrib><creatorcontrib>Cheng, Kangjie</creatorcontrib><creatorcontrib>Liu, Yunfeng</creatorcontrib><creatorcontrib>Wang, Russell</creatorcontrib><creatorcontrib>Jiang, Xianfeng</creatorcontrib><creatorcontrib>Dong, Xingtao</creatorcontrib><creatorcontrib>Xu, Xu</creatorcontrib><collection>CrossRef</collection><collection>Gale Business: Insights</collection><collection>Business Insights: Essentials</collection><collection>Gale In Context: Science</collection><collection>Engineered Materials Abstracts</collection><collection>Technology Research Database</collection><collection>Materials Research Database</collection><jtitle>Polymer engineering and science</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Xu, Chen</au><au>Cheng, Kangjie</au><au>Liu, Yunfeng</au><au>Wang, Russell</au><au>Jiang, Xianfeng</au><au>Dong, Xingtao</au><au>Xu, Xu</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Effect of processing parameters on flexural properties of 3D‐printed polyetherketoneketone using fused deposition modeling</atitle><jtitle>Polymer engineering and science</jtitle><date>2021-02</date><risdate>2021</risdate><volume>61</volume><issue>2</issue><spage>465</spage><epage>476</epage><pages>465-476</pages><issn>0032-3888</issn><eissn>1548-2634</eissn><abstract>Polyetherketoneketone (PEKK) is an engineering plastic with ultrahigh mechanical performance and has attracted considerable attention in the medical and technical fields. Printing parameters during fused deposition modeling (FDM) for PEKK have a significant impact on final part quality. In this study, a relationship between the process parameters and flexural properties of PEKK was investigated by conducting three‐point bending tests, and scanning electron microscopy was employed to analyze the microstructure of fracture surfaces. Nozzle temperature, layer thickness, and infill density affected flexural properties by changing the porosity and interlayer bonding strength. Interlayer separation is the main failure mode of the upright orientation samples, while intralayer failure is likely to occur in the on‐edge orientation samples. The flexural properties of FDM‐printed PEKK under optimum parameters are comparable to those of mandibular bones, indicating that PEKK is a potential candidate for repairing mandibular defects. The results highlighted in this study are fundamental to the optimal design of complex ultralight, highly efficient structures.
Comparison of flexural properties between PEKK and mandibular bone after optimizing printing parameters.</abstract><cop>Hoboken, USA</cop><pub>John Wiley & Sons, Inc</pub><doi>10.1002/pen.25590</doi><tpages>12</tpages><orcidid>https://orcid.org/0000-0001-8487-0078</orcidid><orcidid>https://orcid.org/0000-0001-7863-5151</orcidid></addata></record> |
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| source | Wiley Online Library Journals Frontfile Complete |
| subjects | Bonding strength Bones Deposition Failure modes flexural properties Fracture surfaces Fused deposition modeling Interlayers Ketones Mathematical models Mechanical engineering Mechanical properties Nozzles Observations Optimization polyetherketoneketone Polyetherketoneketones Porosity Process parameters Production processes Rapid prototyping scanning electron microscopy Strength of materials Thickness Three dimensional models Three dimensional printing |
| title | Effect of processing parameters on flexural properties of 3D‐printed polyetherketoneketone using fused deposition modeling |
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