Role of the electrolyte composition in establishing plasma discharges and coating growth process during a micro-arc oxidation

Micro-arc oxidation (MAO) coatings were prepared on Al substrate in alkaline sodium hexametaphosphate, sodium silicate and sodium aluminate electrolytes, the breakdown voltage and responsive current respectively decreased and increased with increasing the electrolyte concentration. The behavior of e...

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Veröffentlicht in:Surface & coatings technology 2020-11, Vol.402, p.126349, Article 126349
Hauptverfasser: Wang, Dong-dong, Liu, Xin-tong, Wang, Yan, Zhang, Qing, Li, Da-long, Liu, Xinru, Su, Hao, Zhang, Yuhuan, Yu, Sheng-xue, Shen, Dejiu
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container_issue
container_start_page 126349
container_title Surface & coatings technology
container_volume 402
creator Wang, Dong-dong
Liu, Xin-tong
Wang, Yan
Zhang, Qing
Li, Da-long
Liu, Xinru
Su, Hao
Zhang, Yuhuan
Yu, Sheng-xue
Shen, Dejiu
description Micro-arc oxidation (MAO) coatings were prepared on Al substrate in alkaline sodium hexametaphosphate, sodium silicate and sodium aluminate electrolytes, the breakdown voltage and responsive current respectively decreased and increased with increasing the electrolyte concentration. The behavior of electrolyte during MAO processes was analyzed and discussed based on the data of the coating microstructure, elemental and phase composition, and the carrier density and impedance of the coating. The behavior can be explained by a mechanism in which anions incorporated into the coating reduced the anion vacancies, thus reducing the carrier density and improving the impedance. •Breakdown voltages decreased with increasing the concentration of electrolytes.•MAO coating's integrality increased with increasing the electrolyte concentration.•Anion vacancies decreased with increasing the concentration of electrolytes.•A mechanism for explaining the behavior electrolytes during an MAO process was proposed.
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subjects Anion vacancies
Anions
Carrier density
Electric arcs
Electrolyte concentration
Electrolytes
Impedance
MAO coating
Mott-Schottky
Oxidation
Phase composition
Sodium aluminate
Sodium silicates
Substrates
title Role of the electrolyte composition in establishing plasma discharges and coating growth process during a micro-arc oxidation
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